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                            Gold Mercury Amalgamation Methods 


A mining enterprise where the ores were composed principally of iron pyrites (much decomposed), in a quartz matrix, with native gold in very irregular grains. Some portions, however, carried their metallic value in a matrix of calcite and siderite. The mill in which the ores were treated consisted of two 800-lb. stamps, two amalgamating-plates, four pans, two automatic washers, two Frue vanners, and the necessary accessories for assaying, retorting and refining gold. The plant, originally erected with American capital, and directed by competent Americans, passed into the hands of Mexican owners. On taking charge of the business I found on hand a large amount of ore assaying 35 grammes of gold per metric ton (about 1 oz. Troy per ton of 2000 lbs.); but the company was losing money, and was about to abandon the business.
Obviously, the difficulty lay in the treatment of the ore. The extraction of gold scarcely reached one-tenth of the assay-value ; the loss of mercury was considerable; and high freight-charges excluded the alternative of exporting the ores.
This situation naturally suggested that amalgamation was not applicable to these ores, and that a more appropriate method must be adopted.
The cyanide- and chlorination-methods had been tried already, without practically satisfactory results. For the first few months I employed a combined system, extracting a part of the gold by direct amalgamation, and cyaniding the concentrates. This saved 32 per cent, of the assay-value, but the cost of milling still exceeded the proceeds. Meanwhile I observed that on certain occasions during the amalgamation there was a very perceptible escape of hydrogen sulphide. This I could not satisfactorily explain; but, on the other hand, it accounted for the great loss of mercury which had made amalgamation so expensive and ineffective. 

To remedy this (and also diminish the great quantity of cyanide of potassium that had to be used, especially when the gangue of the mineral was calcite), I began with a reverberatory roasting of the crude ore delivered to the mill, and a subsequent washing with water, until the latter came off perfectly clear. The operations of amalgamation, concentration and cyaniding were then performed as before, and the result was a gold-extraction of 63 per cent, of the assay-value, with a loss of 11 per cent, of the mercury used.
This loss surprised me; nevertheless, under these conditions the milling of the ores began to be remunerative, and I could afford to study the subject with more leisure and less anxiety. On further investigation, the gold which had escaped amalgamation was found to be in a peculiar state of aggregation, reminding one strongly of the “ platinum sponge ” in its tendency to condense some gases. I think that the gold could be found there in another form also, analogous to so-called “ black platinum.”
Once this fact was discovered, the explanation of the previous phenomena was not difficult. The very finely-divided sponge and black gold, coming into contact with the mercury, provoked an energetic electro-chemical action; and this decomposed a relatively large quantity of water, the oxygen of which was absorbed by the sponge, while the hydrogen, combining with the sulphur of the pyrite, produced hydrogen sulphide. Of the latter, a part escaped as free gas, and a part attacked the mercury, producing mercury sulphide, which explains the great loss of that metal.
Of course the actual reactions are much more complicated than this rough statement; but the principal result, the formation of mercury sulphide, has been conclusively proved by analysis. The loss of the gold is also explained, whenever the sponge or the black gold is present under such conditions as to operate like the electro-positive element of an electric couple ; that is to say, when it will receive, condense and hold oxygen, and be returned by the electro-negative element of the couple in question. 
The investigation was continued, to find a method of treatment which would both reduce the loss of mercury and increase the extraction of gold. Since the gold occurred in the gangue in grains of varying size, sometimes, but not always, impalpable, it seemed impossible to dispense with amalgamation entirely. On the other hand, a subsequent cyaniding was impaired by the foregoing pulverizing with stamps, which gave a large amount of slimes, through which it was difficult to pass the cyanide solutions. Moreover, these solutions were immediately transformed into carbonates and ammonia salts, and the consumption of cyanide was excessive. Treatment with chlorine was also difficult, and by neither of the two methods was I able, in my laboratory experiments, to obtain more than 40 per cent, of the assay-value.
I resolved, therefore, to continue experimentally the amalgamation, supplemented at first with cyaniding, and prefaced with roasting, as above described. Having abundance of hydraulic power, I began the use, with certain modifications, of the Siemens and Halske method of precipitating the gold. This increased by 15 per cent, of the assay-value the extraction of gold, and also reduced the expense of treatment. Precipitation with zinc was therefore abandoned. The increased extraction was undoubtedly occasioned by the employment of the electric current, since the treatment had not been otherwise modified, and the average composition of the ores had not changed. A comparative experiment, in which a given lot of concentrates was cyanided, and one part was treated with zinc-precipitation, and the other with the electric current instead, entirely confirmed this hypothesis. In the first case 60 per cent., and in the second 66.30 per cent, of the assay-value was obtained.
The examination of various works on electro-metallurgy and electricity furnished me with little or nothing in the way of further guidance, except certain hints as to the movements of bodies and substances in solution, produced by the electric current, and the irregular decomposition of the electrodes, which seemed to indicate the key to the problem. Without recapitulating here the statements of Parret, Becquerel, De la Hive, Wiedemann, Jurgensen, Quincke, Herschel, and Nobilli, I will simply say that their investigations, together with my own experience, led me to attempt the treatment of the ores in question by amalgamation only, with the aid of the electric current.
Before devising a process of my own, however, I tried those of Body, B. C. Moloy, and others, without satisfactory results. Finally, after some experiment and change in my first apparatus, I perfected a method by which the loss of mercury was reduced to 0.08 per cent., and the extraction of gold brought up to 95 per cent, of the assay-value, while the cost of treatment was lowered until it only amounted to $0.42 per ton for crushing, and $0.19 for amalgamation and the electric current.
At first, this method consisted in reverberatory roasting of the ore and washing abundantly with water, then passing it through the mortars, where it was pulverized and began to amalgamate. The mortars were provided with interior amalgamating-plates, in communication with the poles of a dynamo that produced a current of 150 amperes, 14 volts. The two stamp-batteries discharged into a common channel, in which; side by side, were placed the large amalgamating-plates, one communicating with the positive pole, the other with the negative. This arrangement gave encouraging results; but in view of the energetic decomposition of water which attended it, the electro-motive power was diminished by subdividing the amalgamation-plates and uniting them, not in series, but in tension. This produced the much-desired result. The liberation of gases diminished considerably, and the loss of mercury became insignificant.
Similar dispositions were made for the pans and the washers. Over the wooden shoes were placed amalgamating-plates 2 decim. square, and on the side-walls of the buckets similar plates 0.5 m. square, united, in tension, with the poles of the dynamos, in such a manner that the electro-motive power would not exceed 1.5 volts. Later, the aggregate surface of the plates was enlarged to some 15 m. square, which gave the best results. A further increase of surface would have been useless.
On an average, 9 tons of ore were treated every 24 hours; the extraction of gold was 94 per cent., and the loss of mercury was insignificant.
Still later experiments led to the abandonment of the preliminary roasting of the ore; and this resulted in the maximum gold-extraction of 95 per cent, of the assay-value.

The Patio Process

Subsequently, I had occasion to occupy myself with the treatment of ores by the patio process. The ores consisted of a quartz mass, carrying a mixture in variable proportions of miargyrite, polybasite, silver-glance, pyrites, oxides of iron and manganese, and finally some native silver and calcite; zinc-blende was occasionally present.
The plant comprised 50 stamps of 850 lbs.; 30 arrastres; 4 mechanical washers; a patio (yard) with a capacity of 1360 tons; and corresponding apparatus, operated by abundant hydraulic power.
All the theories known to me regarding the reactions of the patio process are inconsistent with the phenomena observed in practice. As a consequence, the process, empirically, and more or less ignorantly, performed, has often been unfairly discarded by reason of failures due in reality, not to its principles, but to its improper application.
Frederick Sonneschmid, who was sent to Mexico by Charles III. of Spain, with the idea of introducing there the German methods of treating silver-ores, did not hesitate to report that the patio process was superior to the barrel-amalgamation developed by Born and his successors.
The theory of Sonneschmid, based upon twelve years of practice in Mexico, may be stated as follows :
Sonneschmid assumed that the magistral, in which he regarded the copper sulphate as the chief operative reagent, liberated from the salt hydrochloric acid, which transformed to silver chloride the metallic or sulphuretted silver contained in the ores; and that this silver chloride, in the presence of the excess of salt or hydrochloric acid, was reduced to the metallic state, and amalgamated with part of the mercury, giving up its hydrochloric acid to another part, to form mercury chloride. In addition to the mechanical loss of mercury in the process, there was thus a double chemical loss, due to the formation of mercury chloride, partly by the hydrochloric acid from the silver, and partly by the free hydrochloric acid in the mass.
This theory, as further developed, but not essentially changed, by Karsten, Rammelsberg and Regnault, has been generally adopted. Up to a certain point, it explains the most important phenomena of the process.
The consumption of mercury in this process is generally measured in its proportion to the amount of silver obtained. A loss of 12 oz. of mercury per mark (= 8 oz.) of silver extracted is generally considered good practice; and it is commonly reckoned that of the 12 oz., 8 constitute the chemical loss, and 4 the mechanical. But when docile ores are intelligently and carefully treated, the loss of mercury may be less than 8.25 oz. per 8 oz. of silver—a fact which disproves the theory that the silver chloride is reduced wholly by the mercury; since this loss is much smaller than the chemical equivalent involved in such a reaction.
Experiments made at the Hacienda, de Regia, by my father, Eng’r Miguel Bustamente, showed that, when the quantity of salt was augmented, and the treatment was slightly “ cold,” the total loss of mercury never exceeded 4 oz. per mark of silver extracted.
By another series of experiments, made to ascertain the influence of the impurities of the sulphates of copper employed, he demonstrated that the English sulphate of copper, the purest used in Mexico, did not give as good results as the acid sulphate of copper produced by the Mints in treating gold; and, finally, that the most effective and economical of all is the impure sulphate of copper, with a large quantity of iron, known as “ magistral,” and obtained by the roasting of chalcopyrite.
These results, repeatedly confirmed by myself and others, likewise contradict the generally admitted principles and theories cited above.
The fact is, that some of the reactions pointed out by theoretical chemists take place; but there are a multitude of other reactions which may and do also occur; and the accessory ingredients of the ore have no less (and probably even more) influence in the patio than in other reduction-methods, because the latter may neutralize, by means of appropriate mixture of charges, some of the elements disturbing the desired reaction; whereas in the patio no one has taken pains to make such mixtures, but all are content simply to divide the ores into “ docile ” and “ rebellious.”
This is not surprising, since the greater number of plants are in the hands of ordinary amalgamating-workmen, ignorant of chemistry and mineralogy, and attached to the routine practice of their fathers. Regular docimastic assays are rarely maintained, and still more rarely used with advantage as checks or guides in daily operations. The assays of the residue are carelessly made, and the treatment is generally guesswork. Nevertheless, the general results in treating “ docile ” ores are good. If the loss of mercury could always be kept down to 4 oz. per mark of silver obtained, and the extraction of silver and gold up to 95 per cent, of the assay-value, and if this could be done with a larger proportion of the “ rebellious ” ores, the patio would be the ideal method for this country.
Some ten years ago, as a student of metallurgy, I presented, in my examination-thesis, a theory of the patio process which I wish now to re-state, without pretending that it solves the whole problem, but believing that it takes account of certain reactions, constantly occurring in the process, which have been overlooked hitherto, though they have a marked influence on the results of the treatment.
The first chemical operation upon “ docile ” ores is the salting (ensalmorar), which consists in the addition of chloride of sodium (from 1.5 to 4 per cent, of the weight of the ore). The salt should be as pure as possible, as its quality has a marked influence on the consumption of sulphate of copper afterwards, and on the pureness of the silver, as well as on the time spent in making up the torta.
In the majority of cases I have found the use of an excess of nearly pure salt to result in greater silver-extraction, saving of time in the treatment, and notable diminution of the loss of mercury.
After the mixing (repaso), which may be done by peons, horses, rollers, pans, cradles, Archimedean screw, Chilean alacran, arrastres, etc., comes the “ incorporation ” of the sulphate of copper, or the magistral, and then of the mercury. The quantity of copper sulphate added (varying from 1.5 to 6 per cent, of the weight of the ore) depends upon many circumstances, the principal being the dullness of the workmen and the good or bad quality of the impure sulphate employed. The quantity of mercury added is calculated to be 4 or 5 times the weight of silver expected to be obtained at the end of the operation.
The exact estimate of the quantity of sulphate of copper to be employed is of great importance. If too little is added, the treatment is checked; the sulphate is converted into suboxide of copper; and the mercury, floured and oxidized, cannot be easily recovered by washing the torta without some injurious change in the compounds of silver.
If, on the other hand, the sulphate be in excess, the chloride reactions are very energetic, the mercury being rapidly converted into chloride (with liberation of 62.8 cal; of heat) ; whereas, the formation of silver chloride (liberating only 29.2 cal.) cannot take place. By subsequent reactions and outside influences, among which are the admitted effects of light and organic matter, a portion of the mercury is converted into an oxide, which is, like calomel, almost insoluble in the more or less concentrated solution of salt to which the principal reactions of the patio process are ascribed. A considerable loss of mercury is thus caused; and the compounds of silver are so transformed or rendered inert as to hinder their reduction, and produce the indications known to the workmen as those of “ hot ” treatment.
The addition, as a remedy, of lime, ashes, precipitated copper, etc., cools the torta, and destroys the calomel which may have been formed; but it neither reduces the oxidized mercury nor modifies the passivity of the argentiferous compounds.
All the current theories of the patio attribute to cupric or to cuprous chloride the chloridization of the silver in the ore —the copper becoming a sulphide or sulph-antimonide, etc. But many trustworthy laboratory experiments have disproved this proposition. The test is not difficult. Place pure pulverized argentite in a beaker; add cupric chloride in more or less concentrated solution; and the result is nil, as could have been foretold from the principles of thermo-chemistry; since the heat of formation of the chloride of silver is only 29.2 cal., while that of cupric chloride is much greater, namely, 71.2 cal. Adding chloride of sodium makes no difference, even after three months. But on the further addition of iron, or metallic zinc in shavings, an almost instantaneous reaction follows; and the more intense the light during the experiment the more energetic will be this reaction. The black silver sulphide is changed to white. This reaction, no doubt, led Kroncke to employ the cuprous chloride in the method which bears his name. When an excess of iron or zinc is added, the energetic reaction rapidly deposits metallic silver—which is not surprising.
This experiment, studied in the light of Berthelot’s thermo-chemical law, confirms the conclusion that the reaction is not a simple chloridization of the silver by the cuprous chloride (the formation heat of the latter being but 29.2, while that of the former is 62.2 cal.), but is in large part due to the metallic iron (or zinc). This conclusion can be further supported by similar experiment, in which cuprous silver is used instead of cupric chloride. The resulting reaction is very slow, and quite insignificant.
On the other hand, the hypothesis of the effective agency of the iron encounters at once the objection that, apart from American pan-amalgamation, the various silver-amalgamation processes do not involve a large consumption of iron; and, moreover, that they produce silver of much higher purity than that obtained in pans, which rarely assays as much as 0.750 fine. It is true that the crushing of ore with modern apparatus exposes it to a certain quantity of iron; that the animals which tramp the tortas are shod with iron; but these factors cannot be significant; since, both formerly and to this day, crushing in stone arrastres and the trampling of the torta by men are performed in remote mining districts of Mexico, with technical results not greatly, if at all, inferior to those of more modern practice.
These objections led me to a series of laboratory experiments which, I think, demonstrate:
  1. the formation of ferric chloride (Fe2Cl6), the formation-heat of which, in solution, is 255.4 cal.;
  2. its subsequent reduction to a lower chloride, with liberation of chlorine, which, acting in the nascent state upon the compounds of silver, transforms them into chlorides;
  3. the reaction of these chlorides upon the hydrated oxides in the mixture of ore and reagents, and on the metallic iron, resulting in metallic silver with a new formation of chloride of iron, releasing oxygen, and probably affecting a partial regeneration of sulphate of copper;
  4. a new formation of chlorides of copper and a continuation of these reactions until the termination of the treatment. This is a resume of my theory of the patio process.
What is the role of the copper in these reactions ? Its presence is certainly indispensable. It has always been supposed to play the double role of the chlorination of the compounds of silver and its own sulphatization. As to the latter reaction: the formation-heat of the sulphate of silver is 3 cal.; that of the sulphate of copper 20.8 cal.; and that of the sulphate of iron, in the most unfavorable case, 41.6 cal. Undoubtedly, therefore, if iron oxide be present, this last reaction will be the one to take place. The state of division of this sulphate of iron; the liberation of oxygen in the formation of perchlorides from the oxides of iron contained in all ores; the humidity ; the action of light and of atmospheric agents;—all contribute to the formation of the, sulphate of iron, liberating 94.4, and not to that of copper, liberating only 57 cal. This is only an application of the well-known principle of “maximum work.”
Continuing: the formation-heat of the chloride of sodium (NaCl) is 58.5; that of sodium sulphide, dissolved, 186.8; that of iron sulphide 94.4; and that of copper sulphide 57 cal. The latter, therefore, will undoubtedly be most easily attacked by the chloride of sodium, since it requires the smallest number of calories to make it resign to the sodium its sulphuric acid, with formation, undoubtedly, of proto-chlorate of copper, which liberates 71.2 cal.
This simple comparison of the formation-heats shows at once the usefulness of the sulphate of copper in the patio process, and also explains the small success of those experimenters who have, in practice, substituted sulphate of iron. The presence of copper is, moreover, of the utmost importance for the preservation of mercury in the metallic state, after the oxides of iron have been transformed into proto-chlorides; the formation-heat of the corrosive sublimate being only 59.6 cal.
It remains to be explained why the “magistral” (i.e., the sulphates of copper and iron obtained by the reverberatory roasting of chalcopyrite) yields, in this process, better results than the English sulphate of copper, chemically the purest in the market. This explanation is very simple, and completes my theory of the patio process.
All those who have practiced photography have witnessed the effect of light in reducing the silver-salts and transforming the proto- into the per-salts of iron; also the strong solvent action of iron perchloride upon the salts of silver—especially silver chloride, whether it has or has not been affected by light. The solvent power of iron perchloride upon silver chloride is greatly superior to that of the chloride of sodium, though the latter may be more generally known; and it naturally facilitates and accelerates the reactions in the patio. In particular, the chlorination and consequent loss of mercury is diminished, for two reasons:
  1. because the quantity of chloride of copper formed is made relatively small; and
  2. because the proto- and perchloride of iron immediately formed, instead, from the sulphate of iron of the magistral, directly aid in attacking the argentiferous compounds.
The reduction to silver of the dissolved silver chloride may be effected either:
  1. through the precipitation of silver as an unstable oxide by the oxides of iron naturally existing or artificially formed in the ore, or
  2. by the conversion of silver proto-chloride into perchloride, leaving free silver, which amalgamates with the mercury, eluding in this way further chlorination and solution.
Consequently, mercury should not be chemically lost in this treatment. In fact, the necessary chemical loss has often been shown in practice to be imaginary. The mechanical loss is the only inevitable one.
The two principal signs observed in the usual tests which have hitherto served, and will doubtless continue to serve as a practical guide in the operation of the patio process, confirm part of the theory here presented.
  1. The test of a “ cold ” torta, made immediately after the incorporation by trampling, shows mercury, sometimes in part more or less confluent, but usually in small drops, or in the exceedingly fine state of division (floured) which we call liz. Rubbing this together, and then attempting to strain it by squeezing, we obtain scarcely any signs of amalgam. The mercury is very white, resembling its natural color, or tending more or less to a yellowish color on the surface, owing (as the experts say) to the formation of sub-oxide of copper. The film of this oxide, covering the surface of the mercury, is undoubtedly due to the decomposition of the chloride of copper by the oxides of iron in the ore; and the quantity of chlorine thus liberated from the copper salt is not sufficient to form the needed amount of perchloride of iron, which, acting in the nascent state, and favored by the heat liberated in its own formation, is the true agent in the chloridization of the silver-compounds. Hence the “ coldness ” of the torta, with the unfavorable conditions which that implies. This phenomenon led me to suspect for the first time the important part played in the patio process by the iron oxides and salts of the ore.
  2. On the other hand, the torta is “ hot” when an excess of sulphate of copper has been added. In this case, perchloricle of iron is very rapidly formed, and tends to be reduced with similar rapidity to the proto-chloride, converting the mercury to calomel (Hg2Cl2), until the reaction provoked by the immoderate use of sulphate of copper has terminated. In this case, practically all the reagents employed are consumed in the chlorination of the mercury, without useful result. The greater part, if not the whole, of the iron oxides in the ores is changed to proto-chloride; and if, after the over-heated torta has cooled, pure sulphate of copper be employed to continue the treatment, much difficulty will be experienced in recovering the conditions lost.
Inventors, reasoning upon the reactions of the Freiberg barrel-amalgamation, have proposed the use of metallic iron in the various phases of the patio process, as a means of minimizing the loss of mercury. The main result of such a measure has been the requirement of a larger quantity of sulphate of copper, together with delay in the progress of the treatment. The reason is easily seen : the metallic iron precipitates metallic copper, and this reaction cools the torta. The consumption of mercury increases instead of diminishing.mercury amalgan
In view of these facts and considerations, it is, in my judgment, the best practice to conduct the treatment of the torta moderately and with vigilance, and, upon the least sign of excessive heat, to apply the remedy at once, in the form of a quantity (calculated as exactly as possible) of lime, precipitated copper, or ashes, to forestall the effects of a “ hot ” torta upon the mercury.
As already observed, the proper amount of sulphate of copper required in this process for any particular ore should be as carefully determined, according to the law of chemical equivalents, as the amount and nature of flux required in a smelting process. And it follows that for this process, as for smelting, different ores might be so mixed, after proper analysis of each, as to diminish the necessary amount, or increase the effectiveness of the metallurgical reagents added. Empirical mixtures of “ docile ” and “ rebellious ” ores are known to have given excellent results in many Mexican localities; and there is a wide and promising field for the thorough study and systematic application of this practice, which would raise it from the plane of local tradition or happy accident to that of definite purpose and fore-knowledge.
In this, as in other respects, the Mexican amalgamation-process has never had opportunity to exhibit its full technical and economical capacity. I firmly believe that it can successfully compete with smelting, especially in a country like ours, in which, by reason of topographical conditions and the cost of fuel, freights will always be high.
With regard to methods for diminishing the loss of mercury and amalgam, I would here recall the experiments in connection with the amalgamation of gold, described in the first part of this paper. I have similarly employed the electric current in connection with the patio process also—not to affect the treatment itself, but to join the metallic particles. The result was, as I had expected, the same as that which had been accomplished with gold. The quantity of silver and mercury recovered was considerably increased; and I succeeded in saving 97 per cent, of the humid-assay value of silver with a loss of only 5.1 per cent of the mercury employed.
The apparatus consisted of a series of amalgamated copper plates connected to the poles of the dynamo, and grouped in tension, so as to obtain, per sq. meter of surface, from one to two volts and 40 amperes of current. These plates were so suspended by means of the canals and inside of the drain of the patio in such a manner as to interrupt, to a certain extent, the free passage of the slimes and water, but without seriously hindering or complicating the washing of the torta. I am fully conscious that, after more than seven years spent in establishing facts, overcoming difficulties, and perfecting details, my work in the economic utilization of the facts and theories set forth above is, like my attempt to state them here, still far from complete and satisfactory. Nevertheless, this paper, begun two years ago, is now published, in the hope that the suggestions and experiments of others may aid in the improvement and the due recognition of our Mexican patio process, so little understood, so often undervalued, and so worthy of a better fame and fate.

                           

                                                  Collahuasi Copper Mine 


               


The oxide circuit flowsheet involves both leaching to recover the contained                          copper and electro-winning to produce copper cathodes.


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                                     XO___XO   Mineral processing as example


The ore is a free-milling conglomerate with negligible sulphide content. Rocks near the surface have been affected by a high degree of weathering which is associated with increased porosity and increased heap leach dissolution and recovery. The North Heap Leach facility was commissioned in 1998 to process the initial highly porous ore and the construction of the Phase V heap leach pad was completed in 2009. As the mine gets deeper, so the percentage of weathered ore amenable to heap leaching decreases. This justified the construction of the CIL plant in 2004 and its subsequent expansion, commissioned in January 2009. The CIL milling process provides a 97% recovery which is not possible when using heap leaching for the harder, unweathered ore, the percentage of which increases over the LoM.
The North Heap Leach facility employs three stages of crushing prior to agglomeration. Post primary crushing through a gyratory crusher, a series of overland conveyors transport the undersize material to the agglomeration stockpile where it joins the final product. Secondary crushing product is fed to the tertiary hopper via a series of conveyors. The oversize material from the upper and lower decks (32 mm and 22 mm respectively) feed the tertiary crushers and the discharge from the tertiary crushers is conveyed back to the tertiary bin. The undersize material from the tertiary screens joins the final crushing product to the agglomeration stockpile.

CIL plant flow diagram
CIL plant flow diagram
The agglomeration process involves the addition of 4 kg/t of cement to the crushed rock to bind the fine material and produce agglomerate that remains stacked and porous on the heap leach pads. Following agglomeration, the ore is transferred by conveyor and stacked on the leach pads by a stacking conveyor.
The heaps are irrigated with a cyanide solution which dissolves the gold as it percolates through the heaps. The pregnant solution is collected on the layer of geotextile that lines the base of the heaps and is pumped through a series of ponds to the adsorption/desorption/recovery (ADR) plant. Here the gold is adsorbed onto activated carbon, removed from the carbon by acid wash, and recovered using electro-winning. All gold produced at the North facility is smelted at the smelt house using diesel-fired furnaces.
The CIL process route has a gyratory crusher that feeds two crushed ore stockpiles, each with a live capacity of 45,000 tonnes (30 hours). Underneath each stockpile is a reclaim tunnel, with apron feeders that feed onto a conveyor belt. These in turn feed the milling circuit, which consists of a semi-autogenous grinding (SAG) and ball mill. Recycle crushing is in closed circuit with the SAG mill that has 14 MW of installed power (2 x 7,000 kW twin-drive motors). The ball mill has 14 MW of installed power (2 x 7,000 kW twin drive-motors) and is in close circuit with the cyclone cluster. The milling circuit is operated at a capacity of 1,450 tph.
The CIL circuit consists of two trains of eight tanks in series, which are fed from a common leach tank. The loaded carbon passes into a 15-tonne acid wash column. The gold is recovered from the loaded carbon in two 15-tonne elution circuits. Gold is recovered from solution by electro-winning and smelted in an induction furnace at the CIL smelt house.

                                                     Hasil gambar untuk PLC in gold and copper refining 


                                                                    Copper Facts

Copper the Metal Copper Fact 1 Copper is a mineral and an element essential to our everyday lives. It is a major industrial metal because of its high ductility, malleability, thermal and electrical conductivity and resistance to corrosion. It is an essential nutrient in our daily diet. And, its antimicrobial property is becoming increasingly important to the prevention of infection. It ranks third after iron and aluminum in terms of quantities consumed in the USA. Copper Fact 2 The U.S. Geological Survey (USGS) estimates that every American born in 2008 will use 1,309 pounds of copper during their lifetime for necessities, lifestyles and health. Copper Fact 3 Known land-based resources of copper are estimated to be 1.6 billion metric tons of copper (USGS, 2004). United States copper production largely comes from deposits in Arizona, Utah, New Mexico, Nevada and Montana. Twenty mines account for about 99% of production. Copper Fact 4 Copper is element number 29 on the Periodic Table of Elements. It is considered a semi-precious, nonferrous, malleable metal with many hundreds of applications in the areas of electricity and electronics, plumbing, building construction and architecture, industry, transportation, and consumer and health products. Copper Fact 5 Pure copper's melting point is 1,981°F (1,083°C, 1356°K). Its most important properties include superior heat transfer, electrical conductivity and corrosion resistance. Copper Fact 6 Copper is easily alloyed with other metals. Currently, there are more than 570 copper alloys listed with the American Society for Testing and Materials International. They are identiæ—‹�ed by numbers preceded by a "C" and are assigned and reviewed by the Copper Development Association for ASTM. More than 350 of them have been acknowledged by the U.S. Environmental Protection Agency as antimicrobial.

Copper Fact 7 Brasses and Bronzes are probably the most well-known families of copper-base alloys. Brasses are mainly copper and zinc. Bronzes are mainly copper along with alloying elements such as tin, aluminum, silicon or beryllium. Copper Fact 8 A leaded yellow brass, C36000, also known as Copper Alloy 360 is so easy to machine, it is the benchmark standard for metals machinability. Copper Fact 9 Because of its ease of manufacture, machining and corrosion resistance, brass became the standard alloy from which were made all accurate instruments such as clocks, watches and navigational aids. Rust-free brass pins used in wool making were an early and a very important product, as was the manufacture of gold-colored decorative products. Copper Fact 10 Bronze is harder than pure iron and far more resistant to corrosion. Bronze is also harder than pure copper, so the Egyptians used it for weapons, armor, tools and, most famously, sculptures. It is particularly well suited for sculpture because it expands when heated (æ—‹�lling the nooks and crannies of a mold), then contracts as it cools so the sculpture is easy to remove from the mold. Copper Fact 11 Bell metal, which sounds so beautiful when struck, is a bronze containing about 20-25 percent tin. Statuary bronze is technically a brass with a tin content of less than 10 percent and an admixture of zinc and lead. Copper Fact 12 Other copper alloy families include copper-nickels and copper-nickel-zincs, often referred to as nickel silvers, along with many other specialty alloys. Copper in History Copper Fact 1 Copper is man's oldest metal, dating back more than 10,000 years. A copper pendant discovered in what is now northern Iraq goes back to about 8700 B.C. Copper Fact 2 Copper is believed to have been used æ—‹�rst by Neolithic man as a substitute for stone around 8000 B.C. The science of metallurgy emerged when copper was heated and mold-casted into shapes in Egypt around 4000 B.C. In 3500 B.C., æ—‹�re and charcoal were used to smelt ores, and copper was alloyed with tin to create bronze, giving rise to the Bronze Age. Copper Fact 3 The Romans obtained their copper from Cyprus. It was called aes Cyprium, which means "metal of Cyprus." This was shortened to cyprium. Later, cyprium was changed to coprum, and eventually became known in English as copper. Copper Fact 4 In ancient Egypt, many everyday items like water vessels, hand mirrors, razors and the chisels used to smooth the limestone blocks of the great pyramids were made of copper. It was also instrumental in agriculture. Copper picks and hoes were used to harvest crops - in this world and in the next. Some 168 miniature copper farming implements, buried with King Tut to serve him in the afterlife, were recovered from his tomb. Copper Fact 5 Greek soldiers wore bronze armor and wielded bronze weapons. Bronze rams on the prows of their fast galleys helped sink the Persian ┘�eet at the climactic battle of Salamis. The ahead-of-their-times Egyptians performed complex medical operations with copper-alloy instruments, and copper in various forms was a mainstay in their medicine chests. In the ancient world, food was cooked and served in bronze or brass kitchenware. Water was - and still is - stored in copper and brass vessels to prevent growth of pathogens. Copper Fact 6 Bronze mirrors allowed ancient potentates and people of high stature to admire themselves, as well as their copper jewelry. All the while, their garments were held together with copper alloy æ—‹�ttings. Copper Fact 7 Early local traders - and later, world travelers - depended on coins made of copper or its alloys. Today, nations around the globe still do. Copper Fact 8 Copper metallurgy ┘�ourished in South America, particularly in Peru, around the beginning of the æ—‹�rst millennium AD. Ceremonial and ornamental objects show the use of hammering and annealing (heating and cooling to soften and temper the metal). Copper was most commonly alloyed with gold and silver during the time when the Mayans, Incans and Aztecs reigned in Central and South America. Copper Fact 9 One of the famous Dead Sea Scrolls found in Israel is made of copper instead of more fragile animal skins. The scroll contains no biblical passages or religious writings - only clues to a still undiscovered treasure. Copper Fact 10 A museum at the University of Pennsylvania displays a copper frying pan that has been dated to be more than 50 centuries old. Copper Fact 11 The æ—‹�rst example of copper to clad the underwater hull of a ship was the H.M.S Alarm in 1761. It was used to prevent attack of the wooden hull by the Teredo worm in tropical waters. The copper was also found to reduce biofouling of the hull very signiæ—‹�cantly, which gave ships a great advantage of speed when compared with those dragging around a vast growth of marine weed. The cladding kept ships in commission at times when others had to be dry-docked or careened on a shore for hull scraping. This signiæ—‹�cantly enlarged the e⏙�ective strength of the British Navy. Copper Fact 12 The H.M.S. Beagle, used by Charles Darwin for his historic voyages around the world, was built in 1825 with copper skins below the water line. The copper sheathing extended hull life and protected against barnacles and other kinds of biofouling. Today, most seagoing vessels use a copper-containing paint for hull protection. Copper Fact 13 In 1797, Paul Revere, of Revolutionary War fame, produced the copper hull sheathing, bronze cannon, spikes and pumps for the U.S.S. Constitution, known as "Old Ironsides." Revere was one of the earliest American coppersmiths. Copper Fact 14 Developed to prevent seawater corrosion in marine piping systems, the marine industry soon recognized that Cu-Ni alloys have natural antifouling properties that prevent the buildup of waterborne organisms on ship hulls and o⏙�shore marine equipment. Ships that use copper-nickel cladding on their hulls do not require the application of special antifouling coatings or extensive cleaning methods to remove biofouling agents. With fewer clinging barnacles, vessels move faster through the water and use less fuel. Copper Fact 15 Most modern-day hull protection for boats and ships is accomplished using specially formulated copperbased paints. They inhibit the attachment of barnacles, zebra mussels, slime and algae, and other biotic and aquatic organisms, enabling great speed and eæ”™�ciency for water vessels. Copper Fact 16 Zebra mussels, brought to North America on freighters from Europe, are kept from clogging the water intakes of power companies around the Great Lakes through the use of copper alloy screens that reject their attachment and impede growth. Copper sulfate crystals are used to treat the water in other infested areas. Copper Fact 17 A copper strip barrier can keep snails and slugs from entering your garden. The slime they generate creates an electrical charge when contacting the copper and discourages the pests from crossing. Mount the strips around the perimeter of garden beds or containers, and be sure overhanging foliage does not provide an alternative path. Copper Fact 18 The boilers on Robert Fulton's steamboats were made from copper. Copper Fact 19 Copper cookware is the most highly regarded by chefs around the world. Its noted advantages - high heat transfer (the highest of any material used in cooking) plus uniform heating (no hot spots). Copper Fact 20 Restaurateurs, hoteliers and interior decorators look to copper and brass as naturally inviting metals that make a statement of quality, comfort and beauty. Copper Fact 21 Some things never change. Ten thousand years ago, cave dwellers used copper axes as weapons and tools for survival. Today, high tech surgeons save lives and precious blood by using copper-clad scalpels. The copper conducts an electric current that heats the scalpel to make it self-cauterizing. Copper Fact 22 The æ—‹�rst copper deposit worked extensively in America (by non-native Americans) is located in Granby, Connecticut. It was operated from 1705 until 1770. Copper Fact 23 Copper and brass tokens are used in slot machines, video and other amusement games, public transportation, bridges and toll roads, laundry and dry cleaning machines, rental golf carts, buckets of balls at driving ranges, and as commemorative medallions, among other uses. Copper Fact 24 In mid-November 1997, Congress authorized the U.S. Mint to issue a new dollar coin to replace the Susan B. Anthony dollar, which the public had trouble distinguishing from the quarter. The Sacajawea dollar coin, introduced in 2000, is a gold-colored clad coin made up of 88.5% copper. It has been followed by a series of dollar coins which depict each of the U.S. presidents. Copper Fact 25 The penny contains only 2.6% copper. In 1982, the U.S. Mint converted production of the 95% copper penny to a predominantly zinc alloy, but coated it with copper to preserve its appearance. Copper Fact 26 The U.S. nickel is actually 75% copper. The dime, quarter, and half dollar coins contain 91.67% copper. Copper Fact 27 Copper reinforcing rivets for denim jeans, now standard on most brands of jeans originated in 1873 when a customer of Jacob Davis, a Reno, Nevada, tailor complained that his pants pockets kept on ripping. Davis' solution was to use copper rivets to reinforce the pockets and other points of stress on the jeans manufactured by Levi Strauss & Company, San Francisco. The solution was so successful that Davis decided to patent the concept. Since the patent expired in 1891, many manufacturers of work clothes reinforce their products with copper rivets. Copper Fact 28 On July 4, 2005, NASA's Deep Impact spacecraft jettisoned a 770 pound, solid copper bullet into the comet Tempel 1. A camera and infrared spectrometer on the spacecraft, along with ground based observatories, analyzed the resulting icy debris, as well as the comet's interior material exposed by the impact and were able to determine the composition of one of the oldest objects in the solar system. Copper was used because it of its unique ability to not generate confusing emission lines in the spectroscopic images being analyzed. Copper in Health Copper Fact 1 Copper is essential in the human diet. It is needed for the normal growth and development of human fetuses, infants and children. In adults, it is necessary for the growth, development and maintenance of bone, connective tissue, brain, heart and many other body organs. Copper is involved in the formation of red blood cells, the absorption and utilization of iron, and the synthesis and release of life-sustaining proteins and enzymes. These enzymes produce cellular energy and regulate nerve transmission, blood clotting and oxygen transport. Copper is also known to stimulate the immune system, help repair injured tissues and promote healing. Copper has been shown to help neutralize "free radicals," which can cause severe damage to cells. Copper Fact 2 The U.S. National Academy of Sciences' Food and Nutrition Board has issued a Recommended Daily Allowance (RDA) of 0.9 mg of copper per day for both men and women between the ages of 19 and 70. Copper is an especially important nutrient for expectant mothers and developing fetuses (1.0 mg per day), as well as nursing mothers and newborns (1.3 mg per day). Children between 9 and 18 need only 0.7 mg to 0.89 mg per day. The U.S. Department of Agriculture's Nutrition Center estimates that less than half of the U.S. population consumes the MDR for copper. Copper Fact 3 Copper-rich foods include grains, nuts and seeds, organ meats such as liver and kidneys, shellæ—‹�sh, dried fruits, legume vegetables like string beans and potatoes, chicken and some unexpected and delightful sources such as cocoa and chocolate. Vegetarians generally get ample copper from their diet. Copper Fact 4 A deæ—‹�ciency in copper is one factor leading to an increased risk of developing high cholesterol levels and coronary heart disease in humans. Copper deæ—‹�ciencies are also associated with premature births, chronic diarrhea and stomach diseases. Copper Fact 5 Although excessive ingestion of copper can cause nausea and other adverse e⏙�ects, the World Health Organization (WHO) has determined there is no major concern for setting an upper threshold, because toxic risk levels rarely exist. The WHO board of environmental scientists said any risk should be assessed on the bioavailability of copper at a speciæ—‹�c site; i.e., evaluation should not be based on total copper content, but rather on the volume of soluble copper that can actually be absorbed by humans or wildlife. Copper Fact 6 The Copper Development Association, along with manufacturers and governmental agencies, works actively with NSF International, a private organization that sets voluntary standards for public health and safety related to food, water and consumer goods. Copper Fact 7 The U.S. Environmental Protection Agency (EPA) "Lead-Copper Rule" limits the amount of those metals measured at the faucet (after being held overnight) to 15 and 1,300 parts per billion, respectively. Based on these limits, NSF International has set a standard that limits the lead leaching from faucets to 11 parts per billion. NSF International certiæ—‹�es and labels products that meet these standards. Copper Fact 8 CDA, along with its brass and bronze ingot-producing member companies, has developed lead-free brass casting alloys. The alloys, called EnviroBrass I, II and III, employ a combination of selenium and bismuth to provide good castability and free-machining performance while o⏙�ering signiæ—‹�cant environmental, health and safety beneæ—‹�ts to foundrymen, machine shops, plumbing manufacturers and end users. Copper Fact 9 According to the Bible, Moses wrapped a brass serpent around a pole to help cure Jewish people who had been bitten by deadly snakes (Numbers 21:4-9). A similar theory of the origin comes from Greek mythology and is known as the Sta⏙� of Aesculapius. A rendition of it is the logo of the American Medical Association. Military doctors, for a time, displayed another version called the Caduceus which has two snakes twisted on a pole. Nowadays, both versions of the brass serpent on a pole are often used by health organizations. Antimicrobial Copper Copper Fact 1 In February 2008, the U.S. Environmental Protection Agency (EPA) approved the registration of 275 antimicrobial copper alloys. By April 2011, that number expanded to 355. This permits public health claims that copper, brass and bronze are capable of killing harmful, potentially deadly bacteria. Copper is the æ—‹�rst solid surface material to receive this type of EPA registration, which is supported by extensive antimicrobial eæ”™�cacy testing. U.S. EPA registration is based on independent laboratory tests showing that, when cleaned regularly, copper, brass and bronze kill greater than 99.9% of the following bacteria within 2 hours of exposure: Methicillin-resistant Staphylococcus aureus (MRSA), Vancomycin-resistant Enterococcus faecalis (VRE), Staphylococcus aureus, Enterobacter aerogenes, Pseudomonas aeruginosa, and E. coli O157:H7. Copper Fact 2 The Centers for Disease Control and Prevention (CDC) estimates that infections acquired in U.S. hospitals a⏙�ect two million individuals every year and result in nearly 100,000 deaths annually. The use of copper alloys for frequently touched surfaces, as a supplement to existing CDC-prescribed hand-washing and disinfection regimens, has far-reaching implications. Copper Fact 3 Potential uses of the antimicrobial alloys where they can help reduce the amount of disease-causing bacteria in healthcare facilities include: door and furniture hardware, bed rails, over-bed trays, intravenous (IV) stands, dispensers, faucets, sinks and work stations. Copper Fact 4 Initial studies at the University of Southampton, UK, and tests subsequently performed at ATS-Labs in Eagan, Minnesota, for the EPA show that copper-base alloys containing 65% or more copper are e⏙�ective against: Methicillin-resistant Staphylococcus aureus (MRSA) Staphylococcus aureus * * Vancomycin-resistant Enterococcus faecalis (VRE) Enterobacter aerogenes Escherichia coli O157:H7 Pseudomonas aeruginosa. These bacteria are considered to be representative of the most dangerous pathogens capable of causing severe and often fatal infections. The EPA studies show that on copper alloy surfaces, greater than 99.9% of MRSA, as well as the other bacteria shown above, are killed within two hours at room temperature. Copper Fact 5 The MRSA "superbug" is a virulent bacterium resistant to broad spectrum antibiotics and, therefore, very diæ”™�cult to treat. It is a common source of infection in hospitals and is increasingly being found in the community as well. According to the CDC, MRSA can cause serious, potentially life-threatening infections. Copper Fact 6 Unlike coatings or other materials treatments, the antibacterial eæ”™�cacy of copper metals won't wear away. They are solid through-and-through and are e⏙�ective even when scratched. They o⏙�er long-term protection; whereas, antimicrobial coatings are fragile, and can deteriorate or and wear o⏙� after time. Copper Fact 7 Congressionally funded clinical trials were begun in at three U.S. hospitals in 2007. They are evaluating the eæ”™�cacy of antimicrobial copper alloys in stemming the infection rates of MRSA, vancomycin-resistant Enterococci (VRE) and Acinetobacter baumannii, of particular concern since the beginning of the Iraq War. Additional studies are seeking to determine copper's eæ”™�cacy on other potentially lethal microbes, including Klebsiella pneumophila, Legionella pneumophila, Rotavirus, In┘�uenza A, Aspergillus niger, Salmonella enterica, Campylobacter jejuni and others. Copper Fact 8 A second congressionally funded program is investigating copper's ability to inactivate airborne pathogens in HVAC (heating, ventilating and air-conditioning) environments. In today's modern buildings, there is strong concern about indoor air quality and exposure to toxic microorganisms. This has created a dire need to improve hygienic conditions of HVAC systems, which are believed to be factors in over 60% of all sick-building situations (e.g., aluminum æ—‹�ns in HVAC systems have been identiæ—‹�ed as sources of signiæ—‹�cant microbial populations). Copper Fact 9 In immunocompromised individuals, exposure to potent microorganisms from HVAC systems can result in severe and sometimes fatal infections. The use of antimicrobial copper instead of biologically-inert materials in heat exchanger tube, æ—‹�ns, condensate drip pans and æ—‹�lters may prove to be a viable and cost-e⏙�ective means to help control the growth of bacteria and fungi that thrive in dark, damp HVAC systems. Copper Fact 10 Copper tube helps stem outbreaks of Legionnaire's Disease, where bacteria grow in and spread from the tubing and other materials in air-conditioning systems not made of copper. Copper surfaces are inhospitable to the growth of Legionella and other bacteria. Copper Fact 11 In the Bordeaux district of France, the 19th century French scientist Millardet noticed that vines daubed with a paste of copper sulfate and lime to make the grapes unattractive to theft appeared to be freer of downy mildew disease. This observation led to a cure (known as Bordeaux Mixture) for the dreaded mildew and prompted the commencement of protective crop spraying. Trials with copper mixtures against various fungal diseases soon revealed that many plant diseases could be prevented with small amounts of copper. Ever since, copper fungicides have been indispensable all over the world. Copper Fact 12 While conducting research in India in 2005, English microbiologist Rob Reed observed villagers storing water in brass vessels. When he asked them why they used brass, the villagers said it protected them against waterborne illnesses such as diarrhea and dysentery. Reed tested their theory under laboratory conditions by introducing E. coli bacteria to water in brass pitchers. Within 48 hours, the amount of living bacteria in the water had been reduced to undetectable levels. Copper - an Important Natural Resource Copper Fact 1 We're in no danger of running out of copper. Worldwide resources of this important and valuable metal are estimated at more than 8.1 trillion pounds of which only about 1.1 trillion (~13.6%) have been mined throughout history. And keep in mind, a vast amount of those 1.1 trillion pounds is still in circulation because copper's recycling rate is higher than that of any other engineering metal. 2007 U.S. Mine Production Compared with Current USGS Estimates of Copper Reserves and Resources billions of pounds millions of metric tons U.S. Mine Production 2.6 1.2 U.S. Reserve Base 154.3 70 World Reserve Base 2,072.3 940 Total World Resources 8,157.1* 3,700* Land-based 6,613.8* 3,000* Deep-sea nodules 1,543.2* 700* Mined worldwide throughout history 1,234.6 557 (*) Note: Based upon a preliminary global assessment in which the USGS is participating, discovered and undiscovered land-based copper resources are expected to exceed 3 billion metric tons. Source: U.S. Geological Survey, 2008 Until well into the 1800s, most copper used in the U.S.A. had to be imported. Today, we are virtually selfsuæ”™�cient and, worldwide, second only to Chile in production. The United States was the world's largest copper producer until 2000; beginning in 2000, Chile became the world's leading copper producer. The USA now produces about 8% of the world's copper supply. Copper Fact 2 Each year in the USA., nearly 45% as much copper is recovered from recycled material as is derived from newly mined ore. Excluding wire production, most of which uses newly reæ—‹�ned copper, nearly two-thirds of the amount used by copper and brass mills, ingot makers, foundries, powder plants and other industries comes from recycled scrap. Copper Fact 3 Almost half of all recycled copper scrap is old post-consumer scrap, such as discarded electric cable, junked automobile radiators and air conditioners, or even ancient Egyptian plumbing. (Yes, it's been around that long.) The remainder is new scrap, such as chips and turnings from screw machine production. Copper Fact 4 The Institute of Scrap Recycling Industries (ISRI) reports that between 1.8 and 2 million tons of copper are recycled each year in the USA, about half of which is shipped abroad. Copper Fact 5 Man has been recycling copper throughout history. During the Middle Ages, which saw frequent con┘�icts, bronze (an alloy of copper and tin) cannons were typically melted down after each war and made into more useful items. Discarded electrical wiring, plumbing tube, cartridge cases from the military, automobile radiators and production scrap are some of the main sources for reclaimed copper today. Copper Fact 6 According to the U.S. Environmental Protection Agency, using recycled copper results in a saving of 85- 90% of the energy that would have been needed to make new copper from virgin ores. Copper in Architecture Copper Fact 1 Copper has played an important role in the design and architecture of all types of structures for thousands of years. In ancient Egypt, the massive doors to the temple of Amen-Re at Karnak were clad with copper. The 162-foot-tall, nine-story Loha Maha Paya temple built in the third century B.C. in Sri Lanka sparkled with copper roof shingles. Copper was an integral part of European medieval architecture and today, some 10,000 years after it was æ—‹�rst discovered by mankind, architects and building designers are æ—‹�nding new and innovative ways to use copper in their designs. Copper Fact 2 In most of the country, copper weathers naturally to a lovely blue-green color, or patina, over time. In arid climates, the color change is usually to a nut brown. The color-change is the result of surface oxidation caused mainly by moisture and corrosive elements in the atmosphere. Unlike rust oxidation, the copper patina is a protective barrier that retards further corrosion, to maintain copper's long life. Copper Fact 3 Not everyone can wait for copper to weather naturally. Demand from architects and builders for prepatinated copper products has prompted copper mills to develop new methods that speed up or replicate the natural aging process. Researchers are continually experimenting with ways to "enhance" this natural chemical conversion process. Aftermarket treatments o⏙�er a spectrum of patina color æ—‹�nishes, helping to create new markets - and make architectural clients happy. Copper Fact 4 From the spires and roofs of the celebrated castles and cathedrals of Europe to the solid copper "Golden Temple" in Kunming, China, or the famous baptistery doors of Italy's Florence Cathedral, copper and its alloys, bronze and brass, have continued to serve as decorative and functional elements on some of the world's oldest and most famous architecture. Copper Fact 5 Historic Christ Church in Philadelphia is the oldest-known copper-roofed church in America, dating back to 1727. However, the most enduring copper icon in U.S. history is the Statue of Liberty in New York Harbor, sculpted in 1884 from over 160,000 pounds of the semi-precious metal. Copper Fact 6 Various estimates put the lifespan of a copper roof at more than 100 years, while asphalt shingles - the most commonly used rooæ—‹�ng material in America - are said to last 15-30 years, on average. This makes copper one of the most cost-e⏙�ective rooæ—‹�ng materials on the market. The reason for copper's longevity is the natural patina it develops with age that serves as a protective shell when the metal is exposed to the elements. Copper Fact 7 Beneath the gilded statues and weathervanes on Boston's Old State House and Faneuil Hall are copper forms. When the gilding wore away, the copper bases were found in excellent condition, allowing them to be easily regilded. The copper embellishments on the Old State House are a lion, a unicorn, an eagle, two scrolls and a banner-type weathervane. Atop nearby Faneuil Hall is its trademark, a copper weathervane in the shape of a grasshopper. In addition to the statues and weathervanes, there's a ton more copper in the State House's gilded cupola and decorative æ—‹�ligree around its clock and in the tower and dome on Faneuil Hall. Copper Fact 8 Copper is both literally and æ—‹�guratively a green building material. Besides its familiar green patina, the metal is environmentally friendly, boasting one of the highest recycling rates of any engineering metal. And, copper rooæ—‹�ng or cladding will never be discarded or wind up in a landæ—‹�ll. Instead, because of its value, it can be salvaged and recycled. Copper Fact 9 It would be diæ”™�cult to imagine houses of worship without copper, brass or bronze. The aesthetic and durable metals are found in interior as well as exterior uses and often used for sacred vessels, statuary and decoration - and even most church bells rely on bronze (modern, electronic chimes rely on copperwired circuits). Copper Fact 10 Sheet copper is available in many varieties: colors, coatings, textures and even pre-patinated for those who can't wait for nature to take its course. And, as architects are quick to point out, it can be applied in a number of ways: standing seam, batten seam, ┘�at seam, shingles and other imaginative and attractive forms. Thousands of examples abound here in the USA and abroad. Copper Fact 11 A copper composite material composed of rigid thermoplastic sheets clad on both sides with copper sheeting is æ—‹�nding growing application for both building exteriors and interiors. Structures can now be clad with appealing copper, but with much less weight. The 4-mm thick composites weigh about two pounds per square foot, or only 35% as much as solid copper of that thickness. A stunning example of the material is the headquarters of the Ceridian Corporation in Bloomington, Minnesota. Copper Fact 12 Standing seam copper rooæ—‹�ng is rated for resistance to the highest winds in Underwriters Laboratories' tests (UL-90). Each year high winds cause billions of dollars of damage to buildings. Now architects and contractors have a benchmark speciæ—‹�cation for rooæ—‹�ng that meets the most demanding wind conditions. Copper Fact 13 Copper is used to roof ten major buildings at the U.S. training center for Olympic athletes near in Chula Vista, California. It is also used for plumbing, ┘�ashing, gutters and downspouts. The copper rolls and sheeting used for the architectural applications were donated by member companies of the Copper Development Association. Copper Fact 14 Rooæ—‹�ng manufacturers use granules containing copper oxide in their asphalt shingles to prevent ugly discoloration of their product by algae. Copper ions, which inhibit algae growth, are leached by moisture from the porous ceramic granules, which can last for 25 to 30 years. Copper Fact 15 Shingles stained with unsightly algae have no copper in the rooæ—‹�ng shingle granules to kill the roof algae. To remedy the problem, clean your roof with oxygen bleach and then install copper strips under rooæ—‹�ng shingles to keep the black, streaky eyesore at bay. One strip, across the entire roof, having a two-inch exposure should protect 14 to 18 feet of the roof below it. To install, cut long 7- to 8-inch-wide strips of copper. Slide them up under the shingles until you hit the nails. Then, every four feet or so, lift a shingle tab and drive a copper nail through the copper strip. When you let the shingle tab back down, it should completely cover the nail. Copper Fact 16 The standing-seam copper roof at Domino's Farms oæ”™�ce park in Ann Arbor, Michigan, is the largest in the USA and may very well be the largest in the world. The roof is 2,897 feet (more than a half-mile) long and 209 feet wide at its widest point. The structure houses the world headquarters of Domino's Pizza among others. Copper Fact 17 Biosphere 2 in the southern Arizona desert is a massive glass building as big as an airport hangar. Modeled after Earth, it was designed to be completely self-sustaining and capable of supporting human, animal and plant life. Copper tubing is used in the biosphere's extensive air handling and heat exchange systems because of its excellent heat transfer properties and reliability. Copper tubes æ—‹�lled with chilled water cool the air, while simultaneously absorbing the sun's radiant heat inside the dome. Copper is also used in the electrical wiring, as well as the motors and fans needed to distribute the cooler air. Electrical Copper Fact 1 Copper is the standard benchmark for electrical conductivity. It conducts electrical current better than any other metal except silver. Copper Fact 2 Copper is routinely reæ—‹�ned to 99.98% purity (even more pure than Ivory Soap) before it is acceptable for many electrical applications. Copper Fact 3 Number 12 (AWG) copper wire is the most common size used for branch circuit wiring in buildings. The amount of copper products consumed in the USA in a typical year would make a size 12 wire that could encircle the Earth 2,250 times or make 120 round trips to the Moon. Copper Fact 4 CDA's Electrical Energy Eæ”™�ciency program illustrates how a simple upsizing of copper conductors used for electrical distribution can earn signiæ—‹�cant paybacks to building owners, usually within one to two years or less. Copper Fact 5 Installing #10 AWG wire instead of #12 AWG for feeding a 15-amp lighting load running half time (4,000 hours per year) can pay back the di⏙�erence for its higher cost in only 9 months, at $0.075 per kilowatthour (kWh). The higher the cost per kilowatt-hour, the quicker the payback. Copper Fact 6 Because 70% of the electricity generated in the USA is consumed by motor-driven systems, the most signiæ—‹�cant energy savings are realized by upgrading systems with high-eæ”™�ciency motors. Copper Fact 7 A high-eæ”™�ciency 3-hp motor operating full time at $0.08 per kWh would repay its cost premium in less than 5 months, and from then on save money and electricity. Premium motors are not only more eæ”™�cient (mostly because they are made with more copper), they also last much longer and generate less heat. Copper Fact 8 Cummins Inc., a Columbus, Indiana, engine manufacturer replaced 296 motors ranging from 1-125 hp with high-eæ”™�cient copper-wound motors based on an analysis using the U.S. Department of Energy's MotorMaster+ software. The improved eæ”™�ciency reduces Cummins' power costs by some $200,000 per year. According to DOE, if every plant in the United States were to upgrade their motor systems to the extent that Cummins did, "American industry would save $1 billion annually in energy costs. This would be the equivalent of the amount of electricity supplied to the State of New York for three months." Copper Fact 9 Wherever electricity ┘�ows, connectors are required. Copper in its many varieties is the dominant and favored material whether conductors are used for high-current power distribution or "signal" level currents used for data and telecommunications. Copper Fact 10 Electric power generators employ electromagnetic principles to convert mechanical energy into electric current through the use of massive copper-wound stators and rotors. Newer and smaller power generators use turbines that are either submerged to capture strong river or tidal currents or elevated to capture the ┘�ow of prevailing winds. Copper Fact 11 Copper plays a crucial role in the delivery of wind energy, based on its high-conductivity, low electrical resistance and resistance to corrosion. Some wind farms contain more than 300,000 feet of copper wire. Electricity generated through wind power ┘�ows through insulated copper cables to a copper-wound transformer. Underground copper cables collect the electricity from the base of each tower and deliver it to a substation that transmits it to the utility grid. Copper Fact 12 Some high-power connectors weigh in at 20 pounds or more, while tiny electronic connectors may weigh as little as a few milligrams with spacing between pins less than half a millimeter. The United States is the world's leader in the multibillion-dollar connector industry. Copper Fact 13 A practical die-cast copper rotor for electric motors has been the "holy grail" for motor manufacturers for many years. In the late 1990s, a consortium assembled by the Copper Development Association began developing a motor design and suitable die materials for use in casting copper motor rotors. Copper Fact 14 In 2005, Siemens AG, Munich, Germany, optimized the revolutionary rotor design and introduced new product lines, æ—‹�rst in Europe and later in North America. Germany's SEW Eurodrive also o⏙�ers a series of high-eæ”™�ciency motors with copper rotors. FAVI S.A., Hallencourt, France, produces die-cast copper rotors for use by other motor manufacturers. Copper-rotor motors have a dramatic increase in motor eæ”™�ciency. Copper Fact 15 The new motor rotor die-casting technology reduces heat loss and increases motor eæ”™�ciency by 1.2-1.7 percentage points over motors using traditional aluminum rotors. That's signiæ—‹�cant because even a 1% increase in motor eæ”™�ciency can save $1.1 billion in energy costs annually, according to the U.S. Dept. of Energy. Expressed another way, that could save over 20 billion kilowatt hours of electricity per year, equivalent to 3.5 million barrels of oil annually in the USA, alone. Other beneæ—‹�ts are longer motor life, more lightweight motors and a reduction of carbon dioxide and other harmful emissions. Copper Fact 16 Hybrid cars and SUVs use copper-wound induction motors that draw their power from batteries. To help brake the vehicle, the induction motors act as generators, delivering power to be stored in the batteries. Manufacturers claim such hybrids can be up to 60% more fuel eæ”™�cient that their standard versions. Copper Fact 17 Larger hybrid trucks and buses can be equipped with motors using highly eæ”™�cient copper rotors. One company, which has road tested such vehicles says they perform exceptionally well, decreasing particulate emissions by 96% and traveling 57% farther on a gallon of fuel, thus reducing fuel costs by more than a third. Copper Fact 18 The Oshkosh Corporations manufactures the ProPulse® diesel-electric hybrid drive system that uses copper rotor motors, providing unmatched power to thunder through the most challenging environments. The system, employed in both commercial and military heavy-equipment vehicles improves fuel eæ”™�ciency up to 40% and can deliver up to 200 kW of AC power, enough to run a æ—‹�eld hospital or an airstrip. As a single-unit, power-generating solution, these vehicles eliminate the need for additional trucks or trailers to transport external equipment. Copper Fact 19 Copper rotor motors are used in the world-renowned Tesla vehicles. The company's all-electric roadster can do 0-60 mph in an incredible 3.7 seconds. Its sedan sister (a comparative slowpoke) takes 5.6 seconds. The vehicles go run 245 miles or 300 miles, respectively, on a single charge. Now that's eæ”™�ciency! Copper Fact 20 Researchers at the Swiss Federal Institute of Technology have built a drill motor that spins at a 1,000,000 rpm, that's nearly 17,000 revolutions per second, at least twice as fast as any motor currently in existence. The matchbox-sized device uses ultra-thin copper wires for its windings, which are inserted into a cylinder of a "special iron previously unused for machines." The assembly is encased in a titanium shell to keep it from ┘�ying apart. The new motor will allow the drilling of holes narrower than the width of a human hair for use in the electronics industry. Copper Fact 21 Power quality problems that plague many modern oæ”™�ces and factories are largely preventable. Copperintensive solutions include using larger neutral conductors to handle harmonic loads, better grounding systems to dissipate transients and lightning, and fewer outlets per circuit to lessen interaction between oæ”™�ce equipment and computers. Scores of lives and billions of dollars in property could be saved each year if buildings were properly protected against lightning. A single lighting strike at a commercial facility could cause thousands of dollars per hour in lost production. Copper and its alloys are the most common and most e⏙�ective materials used in lightning protection. Copper Fact 22 Nearly 50 tons of high conductivity, oxygen-free copper wire was used to make 1,700 superconducting electromagnets for a collider (atomic particle accelerator) at the Brookhaven National Laboratory in New York. The magnets are used in the 2.4-mile diameter underground collider to study subatomic particles. The 3.9 mile Tevatron particle accelerator ring at the Fermilab, in Batavia, Illinois, is the second largest in the world and uses 50 tons of copper wire for its 1,000 electromagnets. Copper Fact 23 In one of its most spectacular and futuristic applications, copper provides the matrix in the superconductors used in the CERN Large Hadron Collider, the largest in the world, in Switzerland. Copper Fact 24 Copper has long been used as the heat exchange medium in solar heating and hot water systems. Now, it promises to become equally valuable in photovoltaic (PV) systems. These systems produce electricity through the action of sunshine on certain semiconductors. Currently, the most promising material for lower costs and ease of manufacture is copper-indium-gallium-diselenide, or CIGS for short. A number of U.S. and foreign manufacturers are now producing commercial CIGS panels. Copper Fact 25 There are solar panels on the roof of a shed on the grounds of the White House. The panels generate direct current collected by tiny copper busbars for conversion to the required alternating current by an inverter. Copper cables route the power to the Executive Mansion. Elsewhere, water for the White House swimming pool ┘�ows through copper pipes and is heated by the sun by conventional ┘�uid-based solar heaters mounted on a copper roof and containing copper absorber plates. Only a tiny portion of the power needs of the President and his sta⏙� are generated by the sun, but it's a beginning. Electronics Copper Fact 1 IBM and others are using copper instead of aluminum in the most powerful computer chips they manufacture. Because of copper's superior electrical conductivity, this technology enables conductor channel lengths and widths to be signiæ—‹�cantly reduced. The result is much faster operating speeds and greater circuit integration - 400 million transistors can be packed onto a single chip. Power requirements are now reduced to less than 1.8 volts, and the chips run cooler than ever before. Copper Fact 2 The use of copper conductors in the chip is the last link in a now unbroken copper chain comprising the electronic data path between user and computer. From external cables and connectors to bus ways to printed circuit boards, sockets and leadframes, it's all copper. Copper Fact 3 Since their invention early in this century, electron tubes have depended on copper and copper alloys for their internal components. In spite of the dominance of semiconductors, some $2 billion worth of vacuum tubes are manufactured annually. They include the cathode ray tubes used in TVs and computer monitors, voltage rectiæ—‹�ers, audio and video ampliæ—‹�cation and broadcast applications, and the magnetrons in microwave ovens. Copper Fact 4 Radio and television signals are carried to transmission antennas by hollow conduits called wave-guides. Wave-guides made of oxygen-free, high-conductivity copper are 30% to 40% more eæ”™�cient than their aluminum counterparts. Copper Fact 5 The National Security Agency buildings at Ft. Meade, Maryland, are sheathed with copper to prevent unauthorized snooping. Even the windows are æ—‹�tted with copper screens. The copper blocks radio waves from penetrating into or escaping from the spy operation. Copper sheathing is also used in hospitals to enclose rooms containing sensitive equipment like CAT scan, MRI and X-ray units to prevent problems related to the entrance or emission of errant electromagnetic radiation. On a smaller scale, copper strip is used to shroud electron tubes, transistors, integrated circuits and even complete electronic chasses to prevent radio frequency (RF) interference. Copper Fact 6 Most electronic components generate heat which can cause them to age and fail prematurely. This is especially true for today's highly integrated microprocessors (computer chips). Copper's thermal conductivity, or capacity to conduct heat, is about 60 percent greater than that of aluminum, so copper can remove much more heat more quickly. The more heat removed from the processor, the more eæ”™�ciently it will operate, with less potential for damage to other critical components. Copper Fact 7 Copper is used to enhance new radio frequency identiæ—‹�cation (RFID) technology used for security, tracking and purchasing systems in retail, manufacturing, transportation and distribution. For example, gas stations use RFID to allow customers to pay at the pump with a small wand that holds their credit card information. Copper increases the distance at which this "invisible" technology will work. Copper Fact 8 Most printed circuit boards for electronic products are made by laminating a sheet of copper onto a ┘�exible æ—‹�lm and then etching away much of the copper to leave thin lines of solid copper that carry current. A new method uses inkjet technology to deposit only thin copper lines onto the circuit, eliminating waste and making circuits less expensive to produce. Communications Copper Fact 1 Not long ago, it was thought that only æ—‹�ber optics could handle big bandwidths. Not so. Communication between computers can now achieve data speeds up to 10 gigabits per second on twisted pairs of copper wire called structured wiring. Copper Fact 2 HDSL (High-Speed Digital Subscriber Line) and ADSL (Asymmetrical Digital Subscriber Line) technologies enable telephone companies to capitalize on existing copper lines and for businesses to accommodate lower-cost communications and networking options - without having to switch to high-cost æ—‹�ber optics. The technology also allows for voice and data transmissions to be conducted simultane-ously on the copper phone wires which exist in most of the nation's housing. Copper Fact 3 Category 6 (or better) structured wiring allows users to take maximum advantage of computer-based technologies. The most common jacketed cable consists of four tightly twisted pairs of #24 gauge insulated copper conductors. It is extensively used in commercial applications and in new homes to meet consumer demand. It can accom-modate bandwidths of 100 megahertz. Categories 6 and 6a, can achieve even greater capacities - delivering data streams up to 10 gigabit per second. Plumbing Copper Fact 1 Archeologists recovered a portion of the water plumbing system from the Pyramid of Cheops in Egypt. The copper tubing used was found in serviceable condition after more than 5,000 years. Copper Fact 2 Sometime around 1927, metal manufacturers introduced a new type of lightweight yet durable drawn copper tube that could be quickly soldered together with inexpensive copper æ—‹�ttings. This revolutionized plumbing and set a standard for the type of indoor water systems found in homes today. Copper Fact 3 Since 1963, some 35 billion feet or about 6.6 million miles of copper tube has been installed in U.S. buildings. That's equivalent to a coil wrapping around the Earth more than 260 times. Copper Fact 4 A major application for copper tubing is fuel gas. More home builders are installing high-pressure gas lines these days, and copper tubing is the most economical choice for connecting appliances like gas ovens, ranges, clothes dryers, water heaters, æ—‹�replaces and outdoor barbecues to a natural gas or propane supply. Copper Fact 5 Ground source, direct-exchange heat pumps can home energy costs by as much as 75 percent. Unlike other heat pump systems, the direct-exchange system's savings result from having its heat-exchange medium (refrigerant) circulating through closed loops of small-diameter copper tubing buried in the earth, where temperatures hover constantly around 55 degrees Fahrenheit, even in winter climates. Copper in the Home Copper Fact 1 Building construction accounts for nearly half of all copper use. Residential construction is about twothirds of the building construction market. The following æ—‹�gures are based on a single-family home of about 2,100 sq.ft. and a multifamily unit of about 1,000 sq.ft. An average single-family home uses 439 pounds of copper. In an average single-family home, you will æ—‹�nd about: 195 pounds - building wire 151 pounds - plumbing tube, æ—‹�ttings, valves 24 pounds - plumbers' brass goods 47 pounds - built-in appliances 12 pounds - builders hardware 10 pounds - other wire and tube An average multifamily unit uses 278 pounds of copper: 125 pounds - building wire 82 pounds - plumbing tube, æ—‹�ttings, valves 20 pounds - plumbers' brass goods 38 pounds - built-in appliances 6 pounds - builders hardware 7 pounds - other wire and tube General levels of copper use in major appliances: 52 pounds - unitary air conditioner 48 pounds - unitary heat pump 5.0 pounds - dishwasher 4.8 pounds - refrigerator/freezer 4.4 pounds - clothes washer 2.7 pounds - dehumidiæ—‹�er 2.3 pounds - disposer 2.0 pounds - clothes dryer 1.3 pounds - range Copper Fact 2 Some 10,000 copper range hoods and 20,000 weather vanes are produced annually, using about 7 pounds of copper each. Copper Fact 3 The average house has 12 locksets: 2½ are keyed, the rest are passage sets. The average multifamily unit has 6 locksets: 1½ keyed, the remainder are passage sets. Copper Fact 4 There are probably about a billion doorknobs in the U.S., their copper contents weigh in at about 500- 600 million pounds. Copper Fact 5 There is an average of 50-55 electrical outlets per home and some 15-20 switches. That translates to between 2½ and 3 pounds of copper alloy for these uses per house. Copper in Household Products Copper Fact 1 Most silver plate ┘�atware (forks, knives, spoons) has a copper-nickel-zinc alloy base (nickel silver) which accounts for about 1.2 pounds of copper per set of 12 pieces. An average set of hollowware uses about 1.8 pounds of copper. Copper Fact 2 In order for sterling silver to be usable as tableware, 7.5 percent copper is mixed with 92.5 percent silver, making the metal hard and sturdy. Copper Fact 3 Copper cookware has long been the preference of gourmet chefs around the world. The metal's ability to transfer heat eæ”™�ciently and evenly puts the cook in complete control. Although many U.S. companies used to manufacture solid copper cookware, today, only Hammersmith Copper is still in business, according to the Cookware Manufacturers Association of Birmingham, Alabama. The 12-employee, Brooklyn, N.Y.-based manufacturer supplies cookware and serving pieces to professional and home cooks with either tin or silver linings. The company also re-tins copper cookware. Copper Fact 4 A pair of brass æ—‹�replace andirons weighs about 15 pounds. A copper æ—‹�re screen uses about 12 pounds. A set of æ—‹�replace tools is about 10 pounds. Copper Fact 5 A solid brass bed weighs in at about 60 pounds. Copper Fact 6 Brass tables go for about 15 pounds each, while brass-framed mirrors use about 5 pounds each. Copper Fact 7 Brass and/or copper ┘�oor and table lamps consume about 7 pounds each for a total of about 60 million pounds - about half of all household products. Copper Fact 8 Grandfather, grandmother and large wall clocks, on average, use about 9 pounds of copper, each. Copper Fact 9 Decorative and instrumental bells consume about 4 pounds of copper alloy each, on average. Copper Fact 10 Twenty-four carat gold is not always pure. Because gold is so soft, it can be molded with the hands and is subject to blemishing. Therefore, gold coins and jewelry are usually alloyed with copper to provide a degree of hardness. Copper Fact 11 Advanced technology o⏙�ers tough, new æ—‹�nishes for brass products that are brilliant and long lasting - many that come with lifetime warranties against corrosion, pitting and discoloration. Using various vapor-deposition processes, multiple coatings of semiprecious metals, only molecules thick, are applied to the brass. Final color coats produce bright brass, chrome and other æ—‹�nishes. Copper in Transportation and Industry Copper Fact 1 There's more than 50 pounds of copper in a typical U.S.-built automobile: about 40 pounds for electrical and about 10 pounds for nonelectrical components. Copper Fact 2 The Tesla Roadster is also the æ—‹�rst commercially available automobile powered by an electric motor powered by a copper rotor. This innovative advancement in metallurgical technology increases eæ”™�ciency, resulting in greater overall power and longer operating distances between charges. A true sports car, the Roadster is hand-built, sleekly designed, fast and nimble. It boasts a range of 250 miles with a top speed of 130 mph. Copper Fact 3 BMW has introduced its MINI E electric vehicle. It delivers 204 hp (150 kw) form its copper-rotor induction motor manufactured by AC Propulsion. The air-cooled will do 0-67 mph in 8.5 seconds with a range of about 240 miles. Copper Fact 4 AC Propulsion is the owner of 6 issued patents on EV technology, which have been licensed to other companies, including Tesla Motors. Some of this technology was originally developed by AC Propulsion for its tzero electric sports car which achieved 0-60 mph acceleration in 3.6 seconds and 300 mile range while driving 60 mph. Copper Fact 5 In 1948, the average family car contained only about 55 wires amounting to an average total length of 150 feet. Today's luxury cars, on average, contain some 1,500 copper wires totaling about one mile in length, thanks to continuing improvements in electronics and the addition of power accessories. Copper Fact 6 CuproBraze™ is the name of a new manufacturing process for copper-and-brass automotive radiators. The process uses ┘�uxless lead-free brazing, anneal resistant alloys and laser welding among other innovations to produce new thin-walled radiators that perform better than thicker-walled aluminum products. Copper Fact 7 The new radiator was developed by the International Copper Association and produced initially by the Universal Auto Radiator Manufacturing Company. They are typically 30% to 40% lighter than traditional copper and brass models, can be made smaller than their aluminum counterparts, and can provide up to 30% less airside pressure drop. The CuproBraze process also shortens manufacturing time and reduces production costs. Copper Fact 8 Vehicle engines run smoother and last longer because copper is added to lubricants. Motor oil manufacturers typically include additives containing soluble, antioxidant copper to their products, a process originally patented by Exxon Chemical Corp. Exxon considers the copper-based additive to rank among the most signiæ—‹�cant inventions in crankcase additive chemistry in the 20th century. Copper Fact 9 The body of the 1921 Rolls Royce Silver Ghost is completely copper. Nearly all of the car's engine hardware is solid brass. And, of course, it has a copper and brass radiator. The Franklin Mint o⏙�ers a precision scale model. The National Transportation Museum in Reno, Nevada, displays the classic restored Rolls. Copper Fact 10 An average motorized farm vehicle uses 63 pounds of copper, while construction vehicles use an average 66 pounds. An electric forklift truck uses about 138 pounds. Copper Fact 11 The largest mobile land machine ever built is a mammoth electric shovel, called the walking dragline, and uses a whopping 800,000 pounds of copper. Copper Fact 12 About 2% (9,000 pounds) of the total weight of a Boeing 747-200 jet plane is copper. Included in that weight is 632,000 feet of copper wire. Copper Fact 13 A typical, diesel-electric railroad locomotive uses about 11,000 pounds of copper. More than 16,000 pounds (8 tons) of copper is used in the latest and most-powerful locomotives manufactured by General Electric Company and General Motors Corporation. These diesel-electric behemoths use fabricated copper conductor bars for the rotors of their six three-phase AC-induction motors and copper wire for winding the stators. Copper Fact 14 The 6,000-hp engines rely on copper-wound generators; copper-and-brass radiators for cooling; copper tube for refrigeration, air-conditioning and heating; and more than æ—‹�ve miles of copper wire for power and communications. Copper Fact 15 Model railroads depend on copper, too. Prized scale models of locomotive and rolling stock are cast in solid brass. All model motors are wound with copper wire, as are the transformers that supply the voltage applied to the tracks and accessories. By the way, the tracks are made of brass or nickel silver, another alloy of copper. Copper Fact 16 Electrically powered subway cars, trolleys and buses use from 625 pounds to 9,200 pounds of copper each, for a weighted average of 2,300 pounds apiece. Copper Fact 17 A Triton-class nuclear submarine uses about 200,000 pounds of copper. Copper Fact 18 Cast and sintered bronzes perform an important anti-friction function as bearings in millions of home products, automobiles and trucks, and in virtually all heavy industrial equipment. Copper Fact 19 Bronze bearings come in several basic forms, including cylindrical sleeves or ┘�anges; ┘�at, donut-shaped thrust bearings; or disk-shaped bearing plates. Copper Fact 20 Today, small-footprint, high-eæ”™�ciency boilers based on copper heat exchangers are replacing conventional æ—‹�rebox boilers that required rooms with ceilings as high as 18 feet. Aside from space saving, the new boilers are more energy eæ”™�cient - in the range of 84% versus less than 70% for the old room-size units. Copper Fact 21 OSHA, the Occupational Safety and Health Administration, requires the use of copper alloy safety tools in situations where explosions are feared. A complete selection of hand tools, such as hammers, axes, pliers, screwdrivers and the like, is made from either beryllium copper or aluminum bronze. These highstrength, nonsparking copper alloy tools are also nonmagnetic and corrosion resistant. Copper Fact 22 Copper-alloy inserts and core pins are used extensively in problem areas of the plastics molding process because of copper's excellent thermal conductivity (heat transfer). Copper Fact 23 Injection molds made completely from copper alloys (instead of steel or aluminum) are used in the plastics industry. Along with increased production rates, copper alloy molds reduce warping, surface æ—‹�nish problems and operating costs for manufacturers. Copper Fact 24 Copper dies are used for the printing of high-deæ—‹�nition graphics, such as labels, trading cards and specialty packaging. Copper dies are also preferred by those who print on foil because they o⏙�er higher heat transfer as well as being helpful in creating sharper images. In addition to paper and foil, the dies are used to emboss and foil stamp on corrugated paperboard, plastic, leather, wood and other substrates. Copper Fact 25 A Compact Muon Solenoid (CMS) for the Hadron Calorimeter (an apparatus for measuring quantities of heat) at the Fermi Labs in Chicago has a barrel and endcap made of a copper alloy. The subassembly weighs in at 1,600 tons, making it the heaviest copper alloy structure ever built. Copper Fact 26 Less dramatic perhaps, but nevertheless playing an essential role in modern medicine, are MRI scanners which rely on copper-based superconductors to create their images. Copper in Consumer Products Copper Fact 1 Copper alloys were used in even the oldest of musical instruments. Bronze cymbals date back over three millennia to Assyria. The Chinese created copper-alloy trumpets and bronze chimes 2,200 years ago. The æ—‹�rst trumpets made of copper alloys in the West, created by the Greeks and Romans, are about 2,000 years old. However, the oldest trumpets, perhaps made of animal horns and tusks, were created in Egypt nearly 4,000 years ago. Copper Fact 2 The leading manufacturer of cymbals, Avedis Zildjian, traces its origin back to Istanbul in 1623 (it is now in Norwood, Massachusetts). Tiny, high-pitched cymbals known as "crotales" are worn by dancers on their æ—‹�ngers. Crotales' popular name, "zils," comes from the manufacturer. The ingredients for Zildjian's bronze cymbals are mostly copper, plus some tin and silver, but the exact amounts are a centuries-old family secret. Full-size cymbals are part of the percussion sections of the world's leading orchestras. A little-known use of copper is in classical guitars. According to David Starobin, head of the classical guitar department at the Manhattan School of Music, the bass strings are wrapped in silver plated copper. Copper Fact 3 The largest swinging bell ever is the 12-foot-high, 66,000-pound "World Peace Bell" in Newport, Kentucky. Cast in "bell bronze" in 1999 by the Verdin Company, its multimillion-dollar cost was borne by a wealthy contractor. When rung at noon each day, the bell can be heard from up to three miles away. The only larger bell is in Russia. It sits on the ground and can't be rung. Copper Fact 4 The crack in the Liberty Bell is most likely the result of use of scrap bronze at a time when the right casting temperatures couldn't be measured accurately, according to David Verdin, a æ—‹�fth-generation U.S. bell maker. He suggests that it may also have cooled long enough in its mold before the mold was broken. Copper Fact 5 In the 14th century, iron was used to make the movements of mechanical clocks. By the 17th century, brass became the preferred material because it is corrosion-resistant and easily worked. In the 19th century, several Connecticut companies began supplying inexpensive, easily stamped sheets of "clock brass." This gave rise to the mass production of low-cost clocks, watches, and toys as well as buttons, lamp burners, ┘�atware, kettles and other brass goods. Copper Fact 6 A æ—‹�ve-pound cylinder of ultra-pure copper 12 inches long is a key element in a super-accurate "atomic" clock, which is accurate to one part in a trillion. Among those requiring such high accuracy is the U.S. Naval Observatory, Washington, D.C., which keeps time for the entire nation, and the Global Positioning System, Colorado Springs, Colorado. Copper Fact 7 Copper and its alloys are widely used in the funeral and burial business. Coæ”™�ns, vaults, plaques on monuments, and cremation urns are typically made with durable, non-corrosive copper alloys. The lids on some coæ”™�ns are also aæ”™�xed with commercial bronzes. Copper Fact 8 Copper is used for making vessels to brew beer and distill liquor. The use of copper brewing vessels probably began around 2000 B.C., in the middle of the Bronze Age. Copper helps keep the distillate sweet by removing unpleasant tasting sulfur-based compounds from the alcohol. Copper Fact 9 Copper pots are also used for candy making, because copper has more than four times the thermal conductivity of its closest rival, stainless steel, providing eæ”™�cient and uniform heat transfer. It also has a good reputation for removing toxins and giving a fresh brisk taste to food and beverages. Copper is used worldwide for distilleries, breweries and candy manufactures. Copper Fact 10 World-class golfers like Annika Sorenstam and Nick Price use copper-alloy putters. Sorenstam has used hers to win seven tournaments, according to Bobby Grace, who for the past ten years has made putters out of beryllium copper, brass and tungsten bronze in his plant in St. Pete Beach, Florida. Copper in Art Copper Fact 1 Copper and its alloys have been used throughout the ages for artistic pursuits. Due to the metal's unique physical properties, it can be manipulated into various shapes, designs and structures of all sizes. And, it looks good. Today, copper æ—‹�xtures and decorative copper æ—‹�nishes are an exciting trend in home décor and can be found on everything from small appliances to refrigerators, countertops, æ—‹�replace surrounds and more. Copper Fact 2 While copper is known for its rich red-gold hue, it doesn't often appear that way in nature. Instead, it can be found masquerading in shades of blue, green, red and turquoise. Thousands of years ago, the Egyptians learned that certain minerals contained valuable deposits of copper. These minerals include malachite (green), azurite (blue), cuprite (red) and turquoise (blue-green). Copper Fact 3 Famous artworks like Auguste Rodin's The Thinker were cast in bronze using the same techniques developed by the Egyptians. Thousands of years later, sculptors still rely on this process, called the "lost wax" method, to produce works of art. Copper Fact 4 The Colossus of Rhodes, one of the Seven Wonders of the World, was built in the third century BC from bronze reclaimed from conæ—‹�scated war implements. The bronze plates covered an iron frame, much like the Statue of Liberty (which is about the same size at 111 feet). The Colossus was destroyed by an earthquake some 50 years later, and the bronze was gathered up and sold as scrap - another early example of recycling copper metals. Copper Fact 5 The Statue of Liberty contains 160,000 pounds of copper. It came from the Visnes copper mines on Karmoy Island near Stavanger, Norway, and was fabricated by French artisans. The Lady's pure copper sheets are 3/32-inch thick. Her natural, green patina is about 0.005-inches thick and has protected her from corrosion since 1886. Copper Fact 6 A showcase motorcycle named "Spirit of Liberty," better known as the "Copper Chopper," was built from scrap metal removed from the Statue of Liberty during the restoration for its centennial in 1986. Copper Fact 7 Copper-based pigments were an important ingredient in ancient paints, and the metal itself was frequently employed as a "canvas" on which Renaissance artists painted. Copper also served as an engraving plate for etchings and prints by master artists such as Rembrandt. As an ingredient in paint, natural copper ores such as azurite (blue) and malachite (green), add a depth and dimensionality to paintings that cannot be duplicated by man-made substitutes. As for copper's use as a canvas, there was virtually nothing else available to artists in pre-technological times that approached its smoothness and durability. Copper Fact 8 Around the time of the U.S. Revolution paint pigments were generally not available. Some people made a greenish pigment by suspending copper metal in a container over a pool of vinegar. This would result in a patina or copper salt to form on the surface of the copper which could then be scraped o⏙� and used, ground up, and used in paint to produce a paint color we call verdigris. Copper Fact 9 Beginning in the early 16th century, European artists often painted on sheets of copper. Those artists include some of the most famous painters of all time: Leonardo da Vinci, Jan Brueghel, El Greco and Rembrandt. They found that copper provided a smooth, durable surface that held the paint very well and allowed for marvelous e⏙�ects.



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The Many Uses of Gold

 

The Most Useful Metal

Of all the minerals mined from the Earth, none is more useful than gold. Its usefulness is derived from a diversity of special properties. Gold conducts electricity, does not tarnish, is very easy to work, can be drawn into wire, can be hammered into thin sheets, alloys with many other metals, can be melted and cast into highly detailed shapes, has a wonderful color and a brilliant luster. Gold is a memorable metal that occupies a special place in the human mind. 

Table of Contents



 A Bit of Gold History
 Jewelry: The Primary Use of Gold
 Financial Gold: Coinage, Bullion, Backing
 Uses of Gold in Electronics
 Uses of Gold in Computers
 Uses of Gold in Dentistry
 Medical Uses of Gold
 Uses of Gold in Aerospace
 Uses of Gold in Awards & Status Symbols
 Uses of Gold in Glassmaking
 Gold Gilding and Gold Leaf
 Future Uses of Gold
 Substitutes for Gold and Reductions in Use
gold nuggets
Gold nuggets: Gold nuggets found in a stream can easily be hammered into shapes, combined, and worked with primitive tools into ornamental objects.

A Bit of Gold History

When Spanish explorers first arrived in the "New World" they met the native South Americans. These two cultures had been separated by a vast ocean, they had never touched one another, they spoke different languages and lived entirely different lives. Yet they had one thing in common - they both held gold in highest esteem and used it to make some of their most important objects.
Throughout the history of our planet, almost every established culture has used gold to symbolize power, beauty, purity, and accomplishment. Today we continue to use gold for our most significant objects: wedding rings, Olympic medals, Oscars, Grammys, money, crucifixes and ecclesiastical art. No other substance of the same rarity holds a more visible and prominent place in our society.
gold ring
Gold ring: Gold ring with colored stone. Image copyright iStockphoto.com / Krzysztof Gorski.
gold rings
Gold rings: Gold rings of different color. Image copyright iStockphoto.com / Martin McCarthy.
colors of gold-silver-copper alloys
Colors of gold-silver-copper alloys: Different metal colors that can be produced by alloying different amounts of gold, silver, and copper. Image by Metallos, used here under a GNU Free Documentation License.

Jewelry: The Primary Use of Gold

Gold has been used to make ornamental objects and jewelry for thousands of years. Gold nuggets found in a stream are very easy to work and were probably one of the first metals used by humans. Today, most of the gold that is newly mined or recycled is used in the manufacture of jewelry. About 78% of the gold consumed each year is used in the manufacture of jewelry.
Special properties of gold make it perfect for manufacturing jewelry. These include: very high luster; desirable yellow color; tarnish resistance; ability to be drawn into wires, hammered into sheets, or cast into shapes. These are all properties of an attractive metal that is easily worked into beautiful objects. Another extremely important factor that demands the use of gold as a jewelry metal is tradition. Important objects are expected to be made from gold.
Pure gold is too soft to stand up to the stresses applied to many jewelry items. Craftsmen learned that alloying gold with other metals such as coppersilver, and platinum would increase its durability. Since then most gold used to make jewelry is an alloy of gold with one or more other metals.
The alloys of gold have a lower value per unit of weight than pure gold. A standard of trade known as "karatage" was developed to designate the gold content of these alloys. Pure gold is known as 24 karat gold and is almost always marked with "24K". An alloy that is 50% gold by weight is known as 12 karat gold (12/24ths) and is marked with "12K". An alloy that contains 75% gold by weight is 18 karat (18/24 = 75%) and marked "18K". In general, high-karat jewelry is softer and more resistant to tarnish, while low-karat jewelry is stronger and less resistant to tarnish - especially when in contact with perspiration.
Alloying gold with other metals changes the color of the finished products (see illustration). An alloy of 75% gold, 16% silver and 9% copper yields yellow gold. White gold is an alloy of 75% gold, 4% silver, 4% copper and 17% palladium. Other alloys yield pink, green, peach and even black-colored metals.
gold bullion
Gold bullion: Fine gold metal is usually cast into small bars for easy handling, exchange, and storage. USDOJ Image.
gold coins
Gold coins: United States Gold Coins. Image copyright iStockphoto / Donald Swartz.

Financial Gold: Coinage, Bullion, Backing

Because gold is highly valued and in very limited supply, it has long been used as a medium of exchange or money. The first known use of gold in transactions dates back over 6000 years. Early transactions were done using pieces of gold or pieces of silver. The rarity, usefulness, and desirability of gold make it a substance of long-term value. Gold works well for this purpose because it has a high value, is durable, portable, and easily divisible.
Some early printings of paper money were backed by gold held in safekeeping for every unit of money that was placed in circulation. The United States once used a "gold standard" and maintained a stockpile of gold to back every dollar in circulation. Under this gold standard, any person could present paper currency to the government and demand in exchange an equal value of gold. The gold standard was once used by many nations, but it eventually became too cumbersome and is no longer used by any nation.
2017 Gold Production
Country
Metric Tons
China440
Australia300
Russia255
United States245
Canada180
Peru155
South Africa145
Mexico110
Uzbekistan100
Brazil85
Ghana80
Indonesia80
Kazakhstan70
Papua New Guinea60
Other Countries845
The values above are estimated gold production in metric tons. Data from USGS Mineral Commodity Summaries.
The gold used as a financial backing for currency was most often held in the form of gold bars, also known as "gold bullion." The use of gold bars kept manufacturing costs to a minimum and allowed convenient handling and storage. Today many governments, individuals, and institutions hold investments of gold in the convenient form of bullion.
The first gold coins were minted under the order of King Croesus of Lydia (a region of present-day Turkey) in about 560 BC. Gold coins were commonly used in transactions up through the early 1900s, when paper currency became a more common form of exchange. Gold coins were issued in two types of units. Some were denominated in units of currency, such as dollars, while others were issued in standard weights, such as ounces or grams.
Today gold coins are no longer in wide use for financial transactions. However, gold coins issued in specific weights are popular ways for people to purchase and own small amounts of gold for investment. Gold coins are also issued as "commemorative" items. Many people enjoy these commemorative coins because they have both a collectible value and a precious metal value.
gold use in electronics
Gold use in electronics: Gold parts are used in cell phones and many other electronics. Image copyright iStockphoto / Matjaz Boncina.
Mineral collection
The best way to learn about minerals is to study with a collection of small specimens that you can handle, examine, and observe their properties. Inexpensive mineral collections are available in the Geology.com Store.

Uses of Gold in Electronics

The most important industrial use of gold is in the manufacture of electronics. Solid state electronic devices use very low voltages and currents which are easily interrupted by corrosion or tarnish at the contact points. Gold is the highly efficient conductor that can carry these tiny currents and remain free of corrosion. Electronic components made with gold are highly reliable. Gold is used in connectors, switch and relay contacts, soldered joints, connecting wires and connection strips.
A small amount of gold is used in almost every sophisticated electronic device. This includes cell phones, calculators, personal digital assistants, global positioning system (GPS) units, and other small electronic devices. Most large electronic appliances such as television sets also contain gold.
One challenge with the use of gold in very small quantities in very small devices is loss of the metal from society. Nearly one billion cell phones are produced each year, and most of them contain about fifty cents worth of gold. Their average lifetime is under two years, and very few are currently recycled. Although the amount of gold is small in each device, their enormous numbers translate into a lot of unrecycled gold.
gold computer connections
Gold computer connections: Gold in a computer memory chip. Image copyright iStockphoto / Teresa Azevedo.

Uses of Gold in Computers

Gold is used in many places in the standard desktop or laptop computer. The rapid and accurate transmission of digital information through the computer and from one component to another requires an efficient and reliable conductor. Gold meets these requirements better than any other metal. The importance of high quality and reliable performance justifies the high cost.
Edge connectors used to mount microprocessor and memory chips onto the motherboard and the plug-and-socket connectors used to attach cables all contain gold. The gold in these components is generally electroplated onto other metals and alloyed with small amounts of nickel or cobalt to increase durability.
dental gold
Dental gold: A crown made from dental gold alloy. Image copyright iStockphoto / choicegraphx.

Uses of Gold in Dentistry

How would iron work as a dental filling? Not very well... your dentist would need blacksmithing tools, your smile would be rusty a few days after a filling, and you would need to get used to the taste of iron. Even at much higher expense, gold is used in dentistry because of its superior performance and aesthetic appeal. Gold alloys are used for fillings, crowns, bridges, and orthodontic appliances. Gold is used in dentistry because it is chemically inert, nonallergenic, and easy for the dentist to work.
Gold is known to have been used in dentistry as early as 700 B.C. Etruscan "dentists" used gold wire to fasten replacement teeth into the mouths of their patients. Gold was probably used to fill cavities in ancient times; however, there is no documentation or archaeological evidence for this use of gold until a little over 1000 years ago.
Gold was much more generously used in dentistry up until the late 1970s. The sharp run-up of gold prices at that time motivated the development of substitute materials. However, the amount of gold used in dentistry is starting to rise again. Some motivation for this comes from concerns that less inert metals might have an adverse effect on long-term health.
medical uses of gold
Medical uses of gold: Gold is used in some surgical instruments. Image copyright iStockphoto / atbaei.

Medical Uses of Gold

Gold is used as a drug to treat a small number of medical conditions. Injections of weak solutions of sodium aurothiomalate or aurothioglucose are sometimes used to treat rheumatoid arthritis. Particles of a radioactive gold isotope are implanted in tissues to serve as a radiation source in the treatment of certain cancers.
Small amounts of gold are used to remedy a condition known as lagophthalmos, which is an inability of a person to close their eyes completely. This condition is treated by implanting small amounts of gold in the upper eyelid. The implanted gold "weights" the eyelid, and the force of gravity helps the eyelid close fully.
Radioactive gold is used in diagnosis. It is injected in a colloidal solution that can be tracked as a beta emitter as it passes through the body. Many surgical instruments, electronic equipment, and life-support devices are made using small amounts of gold. Gold is nonreactive in the instruments and is highly reliable in the electronic equipment and life-support devices.
gold use in aerospace
Gold use in aerospace: Gold is used in satellite components. Image copyright iStockphoto / pete stopher.
gold-coated telescope mirror
Gold-coated telescope mirror: Photo of one of the James Webb Space Telescope's primary mirror segments being coated with gold by Quantum Coating Incorporated. Photo by Drew Noel, NASA.

Uses of Gold in Aerospace

If you are going to spend billions of dollars on a vehicle that when launched will travel on a voyage where the possibility of lubrication, maintenance and repair is absolutely zero, then building it with extremely dependable materials is essential. This is exactly why gold is used in hundreds of ways in every space vehicle that NASA launches.
Gold is used in circuitry because it is a dependable conductor and connector. In addition, many parts of every space vehicle are fitted with gold-coated polyester film. This film reflects infrared radiation and helps stabilize the temperature of the spacecraft. Without this coating, dark colored parts of the spacecraft would absorb significant amounts of heat.
Gold is also used as a lubricant between mechanical parts. In the vacuum of space, organic lubricants would volatilize and they would be broken down by the intense radiation beyond Earth's atmosphere. Gold has a very low shear strength, and a thin film of gold between critical moving parts serves as a lubricant - the gold molecules slip past one another under the forces of friction and that provides a lubricant action.
gold use in awards
Gold use in awards: Gold Medal. Image copyright iStockphoto / Olivier Blondeaui.

Uses of Gold in Awards & Status Symbols

What metal is used to make the crown worn by a king? Gold! This metal is selected for use because gold is THE metal of highest esteem. It would make no sense to make a king's crown out of steel - even though steel is the strongest metal. Gold is chosen for use in a king's crown because it is the metal associated with highest esteem and status.
Gold is associated with many positive qualities. Purity is another quality associated with gold. For this reason, gold is the metal of choice for religious objects. Crosses, communion ware, and other religious symbols are made with gold for this reason.
Gold is also used as the first place winner's medal or trophy in almost any type of contest. First-place winners at the Olympic Games are given gold medals. The Academy Awards Oscars are gold awards. Music's Grammy Awards are made of gold. All of these important achievements are honored with awards made of gold.
gold used in glass
Gold used in glass: Gold is used in specialty building glass. Image copyright iStockphoto / Cezar Serbanescu.

Uses of Gold in Glassmaking

Gold has many uses in the production of glass. The most basic use in glassmaking is that of a pigment. A small amount of gold, if suspended in the glass when it is annealed, will produce a rich ruby color.
Gold is also used when making specialty glass for climate-controlled buildings and cases. A small amount of gold dispersed within the glass or coated onto the glass surface will reflect solar radiation outward, helping the buildings stay cool in the summer, and reflect internal heat inward, helping them stay warm in winter.
The visor on the helmet of an astronaut's space suit is coated with a very thin film of gold. This thin film reflects much of the very intense solar radiation of space, protecting the astronaut's eyes and skin.
gold church dome
Gold church dome: Gold dome of a church. Image copyright iStockphoto / Constantine Vishnevsky.

Gold Gilding and Gold Leaf

Gold has the highest malleability of any metal. This enables gold to be beaten into sheets that are only a few millionths of an inch thick. These thin sheets, known as "gold leaf" can be applied over the irregular surfaces of picture frames, molding, or furniture.
Gold leaf is also used on the external and internal surfaces of buildings. This provides a durable and corrosion-resistant covering. One of the most eye-catching uses of gold leaf is on the domes of religious buildings and other important structures. The cost of this "roofing material" is very high per square foot; however, the cost of the gold is only a few percent of the total project cost. Most of the cost goes to the labor of highly skilled artisans who apply the gold leaf.
Prague Astronomical Clock
Prague orloj: Prague Astronomical Clock in the Czech Republic. Image copyright iStockphoto / Kelly Borsheim.

Future Uses of Gold

Gold is too expensive to use by chance. Instead it is used deliberately and only when less expensive substitutes cannot be identified. As a result, once a use is found for gold it is rarely abandoned for another metal. This means that the number of uses for gold have been increasing over time.
Most of the ways that gold is used today have been developed only during the last two or three decades. This trend will likely continue. As our society requires more sophisticated and reliable materials, our uses for gold will increase. This combination of growing demand, few substitutes, and limited supply will cause the value and importance of gold to increase steadily over time. It is truly a metal of the future. 

Substitutes for Gold and Reductions in Use

Because of its rarity and high price, manufacturers are always looking for ways to reduce the amount of gold required to make an object or substitute a less expensive metal in its place. Base metals clad with gold alloys have long been used as a way to reduce the amount of gold used in jewelry and electrical connections. These items are constantly being redesigned to reduce the amount of gold required and to maintain their utility standards. Palladium, platinum, and silver are the most common substitutes for gold that closely retain its desired properties. 


 Measurement of Gold and Other Metals in Electronic and Automotive Waste Using                                                       Gamma Activation Analysis

CSIRO is developing the method of gamma activation analysis (GAA) for the rapid, non-destructive analysis of gold and other metals in mineral ores. Samples are irradiated with high-energy X-rays produced using a linear electron accelerator, resulting in activation of target elements. The gamma-rays emitted during the decays of the radioactive products of these activation reactions can be analyzed to determine the sample composition. Both the incident X-rays and emitted gamma-rays are sufficiently penetrating to allow large, heterogeneous samples to be analyzed directly without sampling or pre-treatment. We have recently conducted a preliminary study to investigate the application of the GAA method to the analysis of bulk electronic and automotive waste materials supplied by the SMaRT Centre at the University of New South Wales. The electronic waste gold contents vary from 80 to more than 800 parts-per-million (ppm), and silver contents range from 250–350 ppm; no gold or silver is observed in the automotive waste material. Consequently, the metal value of these waste materials is highly variable and can reach up to US$30,000 per tonne. Qualitative analysis demonstrates that the GAA method is capable of detecting a range of other economically and environmentally important elements in these samples, including copper, bromine, tin, lead, and tantalum. The speed and simplicity of the GAA method make it well suited to rapid waste characterization.

Electronic or e-waste is an umbrella term covering discarded electrical and electronic equipment that has reached the end of its life cycle, cannot be reused, and has ceased to be of any value to its owner. In 2014, around 41.8 million metric tonnes of e-waste was produced worldwide, with 468,000 metric tonnes produced in Australia alone. The amount of e-waste being produced around the world is expected to grow by 4–5 % each year up to 2018 . E-waste is the fastest growing form of waste in Australia, with the rate of production currently increasing 3 times more quickly than any other waste type .
E-waste covers an extensive range of products from large white goods through to small personal electronic devices. A wide variety of e-waste products results in an extremely heterogeneous physical composition. E-waste can contain many metals in differing concentrations that can be recyclable, hazardous, or precious . The most common metals by weight fraction include iron, copper, aluminum, nickel, zinc, and tin. Hazardous substances in e-waste include lead, mercury, arsenic, cadmium, and beryllium, among others. Precious metals such as gold, silver, and palladium are also found in small quantities, generally parts-per-million levels, but may constitute a significant fraction of the recycling value. Motives for recycling e-waste include reducing landfill volumes, preventing the leaching of toxic substances such as lead and mercury into the environment, and the recovery of valuable resources.
Using current (Sep. 2015) metal prices sourced from the metalprices.com website, we have calculated both the overall metal values of these different e-waste streams and the contributions from individual elements. These results are shown in Table 1.
Table 1
Average compositions of e-waste samples taken from [45] and contributions to total metal value (US$) calculated using Sep. 2015 prices
Element
Mobile phone e-waste
Computer e-waste
Television e-waste
Wt%
Value  %
Wt%
Value  %
Wt%
Value  %
Copper
12.8
3.0
20.0
6.9
10.0
23.2
Aluminum
5.0
0.5
10.0
6.9
Iron
6.5
0.1
7.0
0.2
28.0
4.8
Lead
0.6
<0.1
1.5
0.2
1.0
0.7
Nickel
1.5
0.7
1.0
0.6
0.3
1.3
Tin
1.0
0.7
2.9
2.6
1.4
9.0
Silver
0.363
7.6
0.1
2.8
0.028
5.8
Gold
0.0347
54.3
0.025
53.2
0.0017
26.3
Palladium
0.0151
33.5
0.011
33.0
0.0010
22.0
Total value per tonne
 
$23,000
 
$16,900
 
$2300
It is immediately apparent that the metal value of e-waste is dominated by the precious metal content, especially gold and palladium. Only in materials relatively deficient in precious metals does copper make a significant contribution. The value of the other metals is generally low. As the precious metal content of different e-waste streams is so variable, the overall metal value also varies by more than a factor of 10.
Printed circuit boards (PCBs) form an important component of e-waste. PCBs typically comprise non-metals (plastics, epoxy, resins, and glasses) and metals (mainly copper, tin, iron, lead, and nickel, with parts-per-million concentrations of precious metals). Several of these metals may be present at significantly higher levels than conventional ore deposits, making PCBs a particularly interesting resource for recycling. Table 2 shows the comparison of typical concentrations of some metals found in PCBs with levels in commercial ores, with data taken from Bizzo et al. [6] and Viet et al. [7]. Concentrations of copper and gold are typically one and two orders of magnitude higher, respectively, in PCBs than in ore deposits.
Table 2
Comparison of metal content of typical ores and printed circuit board (PCB) waste taken from [67]; concentrations are in % unless indicated otherwise
Metal
Typical ore (%)
PCBs (%)
Copper
0.5–3.0
12.0–29.0
Zinc
1.7–6.4
0.1–2.7
Tin
0.2–0.85
1.1–4.8
Lead
0.3–7.5
1.3–3.9
Iron
30–60
0.1–11.4
Nickel
0.7–2.0
0.3–1.6
Gold
<5 ppm
29–1120 ppm
Silver
<500 ppm
100–5200 ppm
When vehicles are recycled, approximately 75 % of material is separated, including lubricants, tyres, metals, and plastics. The remaining fraction is mechanically processed to produce ASR, a complex and highly heterogeneous mixture comprising plastics, rubber and elastomers, textiles, and metals and glass. The waste may also contain toxic and hazardous materials including chlorine and sulfur compounds, contaminated oil, polyvinyl chloride (PVC), and toxic metals. One study found that ASR samples contained up to 2930 ppm of copper, 550 ppm of nickel, 10,200 ppm of lead, and 13,200 ppm of zinc, making it unsuitable for some landfills [8].
A method capable of accurately analyzing the metal content of waste samples would find widespread application, both for valuing waste prior to recycling and verifying levels of hazardous metals before final disposal. The heterogeneous nature of e-waste and ASR, and the need for automated analysis of large numbers of samples to support industrial-scale recycling present particular challenges.
Rapidly and accurately assaying high-value elements in bulk samples is also important for the minerals industry. The method of gamma activation analysis (GAA) has been recognized as one solution [91011] to this problem. A complement to the more commonly used neutron activation analysis, GAA involves irradiating samples with a high-energy X-ray beam to induce nuclear reactions in target elements. This induced radioactivity can be measured and related back to the elemental composition of the sample being analyzed.
Our work [12] has focused on improving the sensitivity and accuracy of the GAA method, particularly for the analysis of trace elements such as gold. In this preliminary study, we explore the application of the GAA technique to the analysis of gold, silver, and other elements in waste materials.
We particularly concentrate on activation reactions with very short half-lives that allow analysis to be completed in a few minutes. A secondary advantage of using short half-life reactions is that residual activity of samples after analysis is very low. For example, surface dose rates are generally unmeasurable above natural background about 1 hour after the measurement process is completed, and calculated radioisotope levels are below recommended clearance levels [13].

Electronic and Automotive Waste Samples

Electronic waste primarily consists of PCBs, solder, and electronic components. PCBs comprise a substrate material with copper layers on one or both surfaces, etched to form conductive tracks. Electronic components may be mounted on one or both sides of the board. Multi-layer boards are also commonly encountered, which include additional internal copper conducting layers to facilitate more complex circuit layouts.
Substrates for circuit board construction comprise a stiffening material bonded with a resin; fire retardants, often bromine-based, may also be added. Older, lower-cost substrate materials use cellulose-paper as the stiffening material and a phenolic or epoxy resin. The most commonly used substrate material, known as FR4, is a fiber-glass epoxy-resin composite. The electronic components mounted onto the circuit boards are made from a wide range of materials, including many metals and ceramics. Precious metals commonly used in the fabrication of these components include gold, silver, the platinum group elements (including platinum, palladium, ruthenium, rhodium, and iridium), and tantalum. The solder used to connect components to the circuit board may contain significant concentrations of lead, tin, copper, silver, bismuth, indium, zinc, and antinomy.
The electronic waste samples used for this study were sourced from the recycling unit of the University of New South Wales in Sydney, Australia. Three samples of randomly selected PCBs from discarded computer monitors and processing units were chosen.
Sample (a) was taken from a cathode ray tube (CRT) monitor. This was a single-sided, paper/resin laminate PCB. The entire board was shredded using a knife mill into approximately 5 mm pieces. Sample (b) was taken from a PCB inside a flat-panel LCD monitor. It was a double-sided board with a polymer substrate. Sample (c) was taken from a computer motherboard; it had a multi-layer, fiber-glass-based construction. Samples 2 and 3 were found to be too hard to shred using the knife mill, so the boards were manually broken into pieces measuring about 10 mm.
The fourth sample chosen for testing was automotive shredded residue (ASR), sourced from OneSteel Recycling based in Newcastle, NSW, Australia. The material received had a particle top size of approximately 5 mm and was measured as received.
Figure 1 shows the electronic waste and ASR samples in the form in which they were analyzed.
Fig. 1
Photographs of electronic and automotive waste samples used for gamma activation analysis tests

Conclusions

We have demonstrated that gamma activation analysis provides a powerful tool for analyzing both valuable and hazardous elements in waste materials. The advantages of GAA include the following:
  • True, bulk analysis of large and heterogeneous samples
  • Rapid measurement, with no sample preparation required, and results available in a few minutes
  • Excellent sensitivity for economically and environmentally important elements, including gold, silver, copper, tin, bromine, and lead.
The use of Monte Carlo-based radiation transport modeling allows calibration information to be readily transferred between different sample types, facilitating calibration of a GAA system using commercially available standards.
We are currently working to establish a commercial GAA facility in Australia for routine analysis of gold, silver, copper, and other elements in mineral ores. Such a facility would be equally applicable for valuing the metal content of samples of waste materials, and for monitoring processing and extraction operations. 

                      XO___XO XXX =  Composition of Planet Mars
Mars is the "Red Planet" for a very good reason: its surface is made of a thick layer of oxidized iron dust and rocks of the same color. Maybe another name for Mars could be "Rusty." But the ruddy surface does not tell the whole story of the composition of this world.
The dust that covers the surface of Mars is fine like talcum powder. Beneath the layer of dust, the Martian crust consists mostly of volcanic basalt rock. The soil of Mars also holds nutrients such as sodium, potassium, chloride and magnesium. The crust is between 6 and 30 miles (10 and 50 kilometers) thick, according to NASA.
Mars' crust is thought to be one piece. Unlike Earth, the red planet has no tectonic plates that ride on the mantle to reshape the terrain. Since there is little to no movement in the crust, molten rock flowed to the surface at the same point for successive eruptions, building up into the huge volcanoes that dot the Martian surface.
Dusty, glass-rich sand dunes like these found just south of the north polar ice cap could cover much of Mars. (False color image)
Dusty, glass-rich sand dunes like these found just south of the north polar ice cap could cover much of Mars. (False color image)
Credit: NASA/JPL/University of Arizona
That doesn't mean the crust sits quietly. New research has found that powerful landslides may speed down Martian slopes at up to 450 mph (725 km/h).
"The calculated velocity of landslides (often well in excess of 100 m/s and up to 200 m/s at peak) compares well with velocity estimates based on the run-up of the landslides on mounds," researchers wrote in a study published in The European Physical Journal Plus.
"We conclude that ice may have been an important medium of lubrication of landslides on Mars, even in equatorial areas like Valles Marineris" (the Grand Canyon of Mars).
Any life that ever existed on Mars would have had to cope with the radiation, perhaps by thriving underground. While astronomers continue to search for past or present signs of biology on Mars, no convincing evidence has yet been found. 

Elemental composition[edit]

Elemental abundances can be determined remotely by orbiting spacecraft. This map shows the surface concentration (by weight percent) of the element silicon based on data from the Gamma Ray Spectrometer (GRS) Suite on the Mars Odyssey spacecraft. Similar maps exist for a number of other elements.
Also like Earth, Mars is a differentiated planet, meaning that it has a central core made up of metallic iron and nickel surrounded by a less dense, silicate mantle and crust.[4] The planet's distinctive red colour is due to the oxidation of iron on its surface.
Much of what we know about the elemental composition of Mars comes from orbiting spacecraft and landers. (See Exploration of Mars for list.) Most of these spacecraft carry spectrometers and other instruments to measure the surface composition of Mars by either remote sensing from orbit or in situ analyses on the surface. We also have many actual samples of Mars in the form of meteorites that have made their way to Earth. Martian meteorites (often called SNC's, for ShergottitesNakhlites, and Chassignites[5]—the groups of meteorites first shown to have a martian origin) provide data on the chemical composition of Mars' crust and interior that would not otherwise be available except through a sample return mission.
Based on these data sources, scientists think that the most abundant chemical elements in the Martian crust, besides silicon and oxygen, are iron, magnesiumaluminumcalcium, and potassium. These elements are major components of the minerals comprising igneous rocks.[6] The elements titaniumchromiummanganesesulfurphosphorussodium, and chlorine are less abundant[7][8] but are still important components of many accessory minerals[9] in rocks and of secondary minerals (weathering products) in the dust and soils (the regolith). Hydrogen is present as water (H2O) ice and in hydrated mineralsCarbon occurs as carbon dioxide (CO2) in the atmosphere and sometimes as dry ice at the poles. An unknown amount of carbon is also stored in carbonates. Molecular nitrogen (N2) makes up 2.7 percent of the atmosphere. As far as we know, organic compounds are absent[10]except for a trace of methane detected in the atmosphere.[11][12]
On 16 December 2014, NASA reported the Curiosity rover detected a "tenfold spike", likely localized, in the amount of methane in the Martian atmosphere. Sample measurements taken "a dozen times over 20 months" showed increases in late 2013 and early 2014, averaging "7 parts of methane per billion in the atmosphere." Before and after that, readings averaged around one-tenth that level.[13][14]
The elemental composition of Mars is different from Earth′s in several significant ways. First, Martian meteorite analysis suggests that the planet's mantle is about twice as rich in iron as the Earth's mantle.[15][16] Second, its core is richer in sulphur.[17] Third, the Martian mantle is richer in potassium and phosphorus than Earth's and fourth, the Martian crust contains a higher percentage of volatile elements such as sulphur and chlorine than the Earth's crust does. Many of these conclusions are supported by in situ analyses of rocks and soils on the Martian surface.[18]

Mineralogy and petrology

Planet Mars - volatile gases - (Curiosity rover, October 2012).
Mars is fundamentally an igneous planet. Rocks on the surface and in the crust consist predominantly of minerals that crystallize from magma. Most of our current knowledge about the mineral composition of Mars comes from spectroscopic data from orbiting spacecraft, in situ analyses of rocks and soils from six landing sites, and study of the Martian meteorites.[19] Spectrometers currently in orbit include THEMIS (Mars Odyssey), OMEGA (Mars Express), and CRISM (Mars Reconnaissance Orbiter). The two Mars exploration rovers each carry an Alpha Particle X-ray Spectrometer (APXS), a thermal emission spectrometer (Mini-TES), and Mössbauer spectrometer to identify minerals on the surface.
On October 17, 2012, the Curiosity rover on the planet Mars at "Rocknest" performed the first X-ray diffraction analysis of Martian soil. The results from the rover's CheMin analyzer revealed the presence of several minerals, including feldsparpyroxenes and olivine, and suggested that the Martian soil in the sample was similar to the "weathered basaltic soils" of Hawaiian volcanoes.[20]

Primary rocks and minerals

Notable rocks on Mars
Adirondacksquare.jpg
PIA00819left-MarsRock-BarnacleBill.gif
PIA14762-MarsCuriosityRover-BathurstInletRock.jpg
MarsViking1Lander-BigJoeRock-19780211.jpg
Block Island.jpg
58606main image feature 167 jwfull.jpg
MarsCuriosityRover-CoronationRock-N165-20120817-crop.jpg
El Capitan sol27 pancam.jpg
Adirondack
(Spirit)
Barnacle Bill
(Sojourner)
Bathurst Inlet
(Curiosity)
Big Joe*
(Viking)
Block Island
(Opportunity) M
Bounce
(Opportunity)
Coronation
(Curiosity)
El Capitan
(Opportunity)
PIA17074-MarsOpportunityRover-EsperanceRock-20130223-fig1.jpg
PIA16187-MarsCuriosityRover-GoulburnRock-20120817-crop.jpg
PIA07269-Mars Rover Opportunity-Iron Meteorite.jpg
PIA09089-RA3-hirise-closeup annotated.png
PIA17062-MarsCuriosityRover-HottahRockOutcrop-20120915.jpgPIA16192-MarsCuriosityRover-Target-JakeRock-20120927.jpg
PIA05482 modest.jpg
NASA Curiosity rover - Link to a Watery Past (692149main Williams-2pia16188-43).jpg
Esperance*
(Opportunity)
Goulburn
(Curiosity)
Heat Shield
(Opportunity) M
Home Plate
(Spirit)
Hottah
(Curiosity)
Jake Matijevic
(Curiosity)
Last Chance
(Opportunity)
Link
(Curiosity)
Mackinac Island.jpg
Mars rock Mimi by Spirit rover.jpg
PIA13418 - Oileán Ruaidh meteorite on Mars (false colour).jpg
Pot of gold upclose.jpg
PIA16452-MarsCuriosityRover-Rocknest3Rock-20121005.jpg
391243main-MarsRover-ShelterIslandMeteorite-20091002-crop.jpg
PIA16795-MarsCuriosityRover-TintinaRock-Context-20130119.jpg
NASA-MarsRock-Yogi-SuperRes.jpg
Mackinac Island
(Opportunity) M
Mimi*
(Spirit)
Oileán Ruaidh
(Opportunity) M
Pot of Gold
(Spirit)
Rocknest 3
(Curiosity)
Shelter Island
(Opportunity) M
Tintina
(Curiosity)
Yogi
(Sojourner)
The table above contains clickable linksNotes: * = linked article is about the mission that encountered this rock; M = Meteorite - ( )
The dark areas of Mars are characterised by the mafic rock-forming minerals olivinepyroxene, and plagioclase feldspar. These minerals are the primary constituents of basalt, a dark volcanic rock that also makes up the Earth's oceanic crust and the lunar maria.
Mars Odyssey THEMIS false-colour image of olivine basalts in the Valles Marineris. Layers rich in olivine appear purple.
First Laser Spectrum of chemical elements from ChemCam on the Curiosity Rover ("Coronation" rock, August 19, 2012).
The mineral olivine occurs all over the planet, but some of the largest concentrations are in Nili Fossae, an area containing Noachian-aged rocks. Another large olivine-rich outcrop is in Ganges Chasma, an eastern side chasm of Valles Marineris (pictured).[21] Olivine weathers rapidly into clay minerals in the presence of liquid water. Therefore, areas with large outcroppings of olivine-bearing rock indicate that liquid water has not been abundant since the rocks formed.[5]
Pyroxene minerals are also widespread across the surface. Both low-calcium (ortho-) and high-calcium (clino-) pyroxenes are present, with the high-calcium varieties associated with younger volcanic shields and the low-calcium forms (enstatite) more common in the old highland terrain. Because enstatite melts at a higher temperature than its high-calcium cousin, some researchers have argued that its presence in the highlands indicates that older magmas on Mars had higher temperatures than younger ones.[22]
Between 1997 and 2006, the Thermal Emission Spectrometer (TES) on the Mars Global Surveyor (MGS) spacecraft mapped the global mineral composition of the planet.[23] TES identified two global-scale volcanic units on Mars. Surface Type 1 (ST1) characterises the Noachian-aged highlands and consists of unaltered plagioclase- and clinopyroxene-rich basalts. Surface Type 2 (ST2) is common in the younger plains north of the dichotomy boundary and is more silica rich than ST1.
First X-ray diffraction view of Martian soil - CheMin analysis reveals feldsparpyroxenesolivine and more (Curiosity rover at "Rocknest", October 17, 2012).[20]
The lavas of ST2 have been interpreted as andesites or basaltic andesites, indicating the lavas in the northern plains originated from more chemically evolved, volatile-rich magmas.[24] (See Igneous differentiation and Fractional crystallization.) However, other researchers have suggested that ST2 represents weathered basalts with thin coatings of silica glass or other secondary minerals that formed through interaction with water- or ice-bearing materials.[25]
Composition of "Yellowknife Bay" rocks - rock veins are higher in calcium and sulfur than "Portage" soil - APXS results - Curiosity rover (March, 2013).
True intermediate and felsic rocks are present on Mars, but exposures are uncommon. Both TES and the Thermal Emission Imaging System (THEMIS) on the Mars Odyssey spacecraft have identified high-silica rocks in Syrtis Major and near the southwestern rim of the crater Antoniadi. The rocks have spectra resembling quartz-rich dacites and granitoids, suggesting that at least some parts of the Martian crust may have a diversity of igneous rocks similar to Earth's.[26] Some geophysical evidence suggests that the bulk of the Martian crust may actually consist of basaltic andesite or andesite. The andesitic crust is hidden by overlying basaltic lavas that dominate the surface composition but are volumetrically minor.[4]
Rocks studied by Spirit Rover in Gusev crater can be classified in different ways. The amounts and types of minerals make the rocks primitive basalts—also called picritic basalts. The rocks are similar to ancient terrestrial rocks called basaltic komatiites. Rocks of the plains also resemble the basaltic shergottites, meteorites which came from Mars. One classification system compares the amount of alkali elements to the amount of silica on a graph; in this system, Gusev plains rocks lie near the junction of basalt, picrobasalt, and tephite. The Irvine-Barager classification calls them basalts.[27]
Curiosity rover - view of "Sheepbedmudstone (lower left) and surroundings (February 14, 2013).
On March 18, 2013, NASA reported evidence from instruments on the Curiosity rover of mineral hydration, likely hydrated calcium sulfate, in several rock samples including the broken fragments of "Tintina" rock and "Sutton Inlier" rock as well as in veins and nodules in other rocks like "Knorr" rock and "Wernicke" rock.[28][29][30] Analysis using the rover's DAN instrument provided evidence of subsurface water, amounting to as much as 4% water content, down to a depth of 60 cm (2.0 ft), in the rover's traverse from the Bradbury Landing site to the Yellowknife Bay area in the Glenelg terrain.[28]
Scarp retreat by windblown sand over time on Mars (Yellowknife Bay, December 9, 2013).
In the journal Science from September 2013, researchers described a different type of rock called "Jake M" or "Jake Matijevic (rock),” It was the first rock analyzed by the Alpha Particle X-ray Spectrometer instrument on the Curiosity rover, and it was different from other known martian igneous rocks as it is alkaline (>15% normative nepheline) and relatively fractionated. Jake M is similar to terrestrial mugearites, a rock type typically found at ocean islands and continental rifts. Jake M's discovery may mean that alkaline magmas may be more common on Mars than on Earth and that Curiosity could encounter even more fractionated alkaline rocks (for example, phonolites and trachytes).[31]
Clay mineral structure of mudstone.
The Curiosity rover examines mudstone near Yellowknife Bay on Mars (May 2013).
On December 9, 2013, NASA researchers described, in a series of six articles in the journal Science, many new discoveries from the Curiosity rover. Possible organics were found that could not be explained by contamination.[32][33] Although the organic carbon was probably from Mars, it can all be explained by dust and meteorites that have landed on the planet.[34][35][36] Because much of the carbon was released at a relatively low temperature in Curiosity’s Sample Analysis at Mars (SAM) instrument package, it probably did not come from carbonates in the sample. The carbon could be from organisms, but this has not been proven. This organic-bearing material was obtained by drilling 5 centimeters deep in a site called Yellowknife Bay into a rock called “Sheepbed mudstone”. The samples were named John Klein and Cumberland. Microbes could be living on Mars by obtaining energy from chemical imbalances between minerals in a process called chemolithotrophy which means “eating rock.”[37] However, in this process only a very tiny amount of carbon is involved — much less than was found at Yellowknife Bay.[38][39]
Using SAM’s mass spectrometer, scientists measured isotopes of heliumneon, and argon that cosmic rays produce as they go through rock. The fewer of these isotopes they find, the more recently the rock has been exposed near the surface. The 4-billion-year-old lakebed rock drilled by Curiosity was uncovered between 30 million and 110 million years ago by winds which sandblasted away 2 meters of overlying rock. Next, they hope to find a site tens of millions of years younger by drilling close to an overhanging outcrop.[40]
The absorbed dose and dose equivalent from galactic cosmic rays and solar energetic particles on the Martian surface for ~300 days of observations during the current solar maximum was measured. These measurements are necessary for human missions to the surface of Mars, to provide microbial survival times of any possible extant or past life, and to determine how long potential organic biosignatures can be preserved. This study estimates that a few meters drill is necessary to access possible biomolecules.[41] The actual absorbed dose measured by the Radiation Assessment Detector (RAD) is 76 mGy/yr at the surface. Based on these measurements, for a round trip Mars surface mission with 180 days (each way) cruise, and 500 days on the Martian surface for this current solar cycle, an astronaut would be exposed to a total mission dose equivalent of ~1.01 sievert. Exposure to 1 sievert is associated with a 5 percent increase in risk for developing fatal cancer. NASA's current lifetime limit for increased risk for its astronauts operating in low-Earth orbit is 3 percent.[42] Maximum shielding from galactic cosmic rays can be obtained with about 3 meters of Martian soil.[43]
The samples examined were probably once mud that for millions to tens of millions of years could have hosted living organisms. This wet environment had neutral pH, low salinity, and variable redox states of both iron and sulfur species.[34][44][45][46] These types of iron and sulfur could have been used by living organisms.[47] CHOSN, and P were measured directly as key biogenic elements, and by inference, P is assumed to have been there as well.[37][39] The two samples, John Klein and Cumberland, contain basaltic minerals, Ca-sulfates, Fe oxide/hydroxides, Fe-sulfides, amorphous material, and trioctahedral smectites (a type of clay). Basaltic minerals in the mudstone are similar to those in nearby aeoliandeposits. However, the mudstone has far less Fe-forsterite plus magnetite, so Fe-forsterite (type of olivine) was probably altered to form smectite (a type of clay) and magnetite.[48] A Late Noachian/EarlyHesperian or younger age indicates that clay mineral formation on Mars extended beyond Noachian time; therefore, in this location neutral pH lasted longer than previously thought.[44]

Dust and soils

First use of the Curiosity roverscooper as it sifts a load of sand at "Rocknest" (October 7, 2012).
Comparison of Soils on Mars - Samples by Curiosity roverOpportunity roverSpirit rover (December 3, 2012).[49][50]
Much of the Martian surface is deeply covered by dust as fine as talcum powder. The global predominance of dust obscures the underlying bedrock, making spectroscopic identification of primary minerals impossible from orbit over many areas of the planet. The red/orange appearance of the dust is caused by iron(III) oxide (nanophase Fe2O3) and the iron(III) oxide-hydroxide mineral goethite.[51]
The Mars Exploration Rovers identified magnetite as the mineral responsible for making the dust magnetic. It probably also contains some titanium.[52]
The global dust cover and the presence of other wind-blown sediments has made soil compositions remarkably uniform across the Martian surface. Analysis of soil samples from the Viking landers in 1976, Pathfinder, and the Mars Exploration rovers show nearly identical mineral compositions from widely separated locations around the planet.[53] The soils consist of finely broken up basaltic rock fragments and are highly enriched in sulphur and chlorine, probably derived from volcanic gas emissions.[54]

Secondary (alteration) minerals

Minerals produced through hydrothermal alteration and weathering of primary basaltic minerals are also present on Mars. Secondary minerals include hematitephyllosilicates (clay minerals), goethitejarosite, iron sulfate minerals, opaline silica, and gypsum. Many of these secondary minerals require liquid water to form (aqueous minerals).
Opaline silica and iron sulphate minerals form in acidic (low pH) solutions. Sulphates have been found in a variety of locations, including near Juventae ChasmaIus ChasmaMelas ChasmaCandor Chasma, and Ganges Chasma. These sites all contain fluvial landforms indicating that abundant water was once present.[55] Spirit rover discovered sulfates and goethite in the Columbia Hills.[56][57]
Some of the mineral classes detected may have formed in environments suitable (i.e., enough water and the proper pH) for life. The mineral smectite (a phyllosilicate) forms in near-neutral waters. Phyllosilicates and carbonates are good for preserving organic matter, so they may contain evidence of past life.[58][59] Sulfate deposits preserve chemical and morphological fossils, and fossils of microorganisms form in iron oxides like hematite.[60] The presence of opaline silica points toward a hydrothermal environment that could support life. Silica is also excellent for preserving evidence of microbes.[61]

Sedimentary rocks

Cross-bedded sandstones inside Victoria Crater.
Huygens Crater with circle showing place where carbonate was discovered. This deposit may represent a time when Mars had abundant liquid water on its surface. Scale bar is 250 km long.
Layered sedimentary deposits are widespread on Mars. These deposits probably consist of both sedimentary rock and poorly indurated or unconsolidated sediments. Thick sedimentary deposits occur in the interior of several canyons in Valles Marineris, within large craters in Arabia and Meridiani Planum (see Henry Crater for example), and probably comprise much of the deposits in the northern lowlands (e.g., Vastitas Borealis Formation). The Mars Exploration Rover Opportunity landed in an area containing cross-bedded (mainly eoliansandstones (Burns formation[62]). Fluvial-deltaic deposits are present in Eberswalde Crater and elsewhere, and photogeologic evidence suggests that many craters and low lying intercrater areas in the southern highlands contain Noachian-aged lake sediments.
While the possibility of carbonates on Mars has been of great interest to exobiologists and geochemists alike, there was little evidence for significant quantities of carbonate deposits on the surface. In the summer of 2008, the TEGA and WCL experiments on the 2007 Phoenix Mars lander found between 3–5wt% (percent by weight) calcite (CaCO3) and an alkaline soil.[63] In 2010, analyses by the Mars Exploration Rover Spirit identified outcrops rich in magnesium-iron carbonate (16–34 wt%) in the Columbia Hills of Gusev crater. The magnesium-iron carbonate most likely precipitated from carbonate-bearing solutions under hydrothermal conditions at near-neutral pH in association with volcanic activity during the Noachian Period.[64]
Carbonates (calcium or iron carbonates) were discovered in a crater on the rim of Huygens Crater, located in the Iapygia quadrangle. The impact on the rim exposed material that had been dug up from the impact that created Huygens. These minerals represent evidence that Mars once had a thicker carbon dioxide atmosphere with abundant moisture, since these kind of carbonates only form when there is a lot of water. They were found with the Compact Reconnaissance Imaging Spectrometer for Mars (CRISM) instrument on the Mars Reconnaissance Orbiter. Earlier, the instrument had detected clay minerals. The carbonates were found near the clay minerals. Both of these minerals form in wet environments. It is supposed that billions of years ago Mars was much warmer and wetter. At that time, carbonates would have formed from water and the carbon dioxide-rich atmosphere. Later the deposits of carbonate would have been buried. The double impact has now exposed the minerals. Earth has vast carbonate deposits in the form of limestone.[65]

Spirit Rover discoveries in the Aeolis quadrangle

The rocks on the plains of Gusev are a type of basalt. They contain the minerals olivinepyroxeneplagioclase, and magnetite, and they look like volcanic basalt as they are fine-grained with irregular holes (geologists would say they have vesicles and vugs). Much of the soil on the plains came from the breakdown of the local rocks. Fairly high levels of nickel were found in some soils; probably from meteorites.[68] Analysis shows that the rocks have been slightly altered by tiny amounts of water. Outside coatings and cracks inside the rocks suggest water deposited minerals, maybe bromine compounds. All the rocks contain a fine coating of dust and one or more harder rinds of material. One type can be brushed off, while another needed to be ground off by the Rock Abrasion Tool (RAT).[69]
There are a variety of rocks in the Columbia Hills (Mars), some of which have been altered by water, but not by very much water.
The dust in Gusev Crater is the same as dust all around the planet. All the dust was found to be magnetic. Moreover, Spirit found the magnetism was caused by the mineral magnetite, especially magnetite that contained the element titanium. One magnet was able to completely divert all dust hence all Martian dust is thought to be magnetic.[52] The spectra of the dust was similar to spectra of bright, low thermal inertia regions like Tharsis and Arabia that have been detected by orbiting satellites. A thin layer of dust, maybe less than one millimeter thick covers all surfaces. Something in it contains a small amount of chemically bound water.[70][71]

Plains

Adirondack
Adirondacksquare.jpg
Rat post grind.jpg
Above: An approximate true-color view of Adirondack, taken by Spirit's pancam.
Right:Digital camera image (from Spirit's Pancam) of Adirondack after a RAT grind (Spirit's rock grinding tool)
Feature typeRock
Coordinates14.6°S 175.5°ECoordinates14.6°S 175.5°E
Observations of rocks on the plains show they contain the minerals pyroxene, olivine, plagioclase, and magnetite. These rocks can be classified in different ways. The amounts and types of minerals make the rocks primitive basalts—also called picritic basalts. The rocks are similar to ancient terrestrial rocks called basaltic komatiites. Rocks of the plains also resemble the basaltic shergottites, meteorites which came from Mars. One classification system compares the amount of alkali elements to the amount of silica on a graph; in this system, Gusev plains rocks lie near the junction of basalt, picrobasalt, and tephite. The Irvine-Barager classification calls them basalts.[27] Plain's rocks have been very slightly altered, probably by thin films of water because they are softer and contain veins of light colored material that may be bromine compounds, as well as coatings or rinds. It is thought that small amounts of water may have gotten into cracks inducing mineralization processes).[27][67] Coatings on the rocks may have occurred when rocks were buried and interacted with thin films of water and dust. One sign that they were altered was that it was easier to grind these rocks compared to the same types of rocks found on Earth.
The first rock that Spirit studied was Adirondack. It turned out to be typical of the other rocks on the plains.

Columbia Hills

Scientists found a variety of rock types in the Columbia Hills, and they placed them into six different categories. The six are: Adirondack, Clovis, Wishstone, Peace, Watchtower, Backstay, and Independence. They are named after a prominent rock in each group. Their chemical compositions, as measured by APXS, are significantly different from each other.[72] Most importantly, all of the rocks in Columbia Hills show various degrees of alteration due to aqueous fluids.[73] They are enriched in the elements phosphorus, sulfur, chlorine, and bromine—all of which can be carried around in water solutions. The Columbia Hills' rocks contain basaltic glass, along with varying amounts of olivine and sulfates.[74][56] The olivine abundance varies inversely with the amount of sulfates. This is exactly what is expected because water destroys olivine but helps to produce sulfates.
The Clovis group is especially interesting because the Mossbauer spectrometer (MB) detected goethite in it.[57] Goethite forms only in the presence of water, so its discovery is the first direct evidence of past water in the Columbia Hills's rocks. In addition, the MB spectra of rocks and outcrops displayed a strong decline in olivine presence, although the rocks probably once contained much olivine.[75] Olivine is a marker for the lack of water because it easily decomposes in the presence of water. Sulfate was found, and it needs water to form. Wishstone contained a great deal of plagioclase, some olivine, and anhydrate (a sulfate). Peace rocks showed sulfur and strong evidence for bound water, so hydrated sulfates are suspected. Watchtower class rocks lack olivine consequently they may have been altered by water. The Independence class showed some signs of clay (perhaps montmorillonite a member of the smectite group). Clays require fairly long term exposure to water to form. One type of soil, called Paso Robles, from the Columbia Hills, may be an evaporate deposit because it contains large amounts of sulfur, phosphoruscalcium, and iron.[76] Also, MB found that much of the iron in Paso Robles soil was of the oxidized, Fe+++form, which would happen if water had been present.[70]
Towards the middle of the six-year mission (a mission that was supposed to last only 90 days), large amounts of pure silica were found in the soil. The silica could have come from the interaction of soil with acid vapors produced by volcanic activity in the presence of water or from water in a hot spring environment.[77]
After Spirit stopped working scientists studied old data from the Miniature Thermal Emission Spectrometer, or Mini-TES and confirmed the presence of large amounts of carbonate-rich rocks, which means that regions of the planet may have once harbored water. The carbonates were discovered in an outcrop of rocks called "Comanche."[78][79]
In summary, Spirit found evidence of slight weathering on the plains of Gusev, but no evidence that a lake was there. However, in the Columbia Hills there was clear evidence for a moderate amount of aqueous weathering. The evidence included sulfates and the minerals goethite and carbonates which only form in the presence of water. It is believed that Gusev crater may have held a lake long ago, but it has since been covered by igneous materials. All the dust contains a magnetic component which was identified as magnetite with some titanium. Furthermore, the thin coating of dust that covers everything on Mars is the same in all parts of Mars.

Opportunity rover discoveries in the Margaritifer Sinus quadrangle

This image, taken by the microscopic imager, reveals shiny, spherical objects embedded within the trench wall
"Blueberries" (hematite spheres) on a rocky outcrop at Eagle Crater. Note the merged triplet in the upper left.
Drawing showing how "blueberries" came to cover much of surface in Meridiani Planum.
The rock "Berry Bowl".
Opportunity Rover found that the soil at Meridiani Planum was very similar to the soil at Gusev crater and Ares Vallis; however in many places at Meridiani the soil was covered with round, hard, gray spherules that were named "blueberries."[80] These blueberries were found to be composed almost entirely of the mineral hematite. It was decided that the spectra signal spotted from orbit by Mars Odyssey was produced by these spherules. After further study it was decided that the blueberries were concretions formed in the ground by water.[70] Over time, these concretions weathered from what was overlying rock, and then became concentrated on the surface as a lag deposit. The concentration of spherules in bedrock could have produced the observed blueberry covering from the weathering of as little as one meter of rock.[81][82] Most of the soil consisted of olivine basalt sands that did not come from the local rocks. The sand may have been transported from somewhere else.[83]

Minerals in dust

A Mossbauer spectrum was made of the dust that gathered on Opportunity's capture magnet. The results suggested that the magnetic component of the dust was titanomagnetite, rather than just plain magnetite, as was once thought. A small amount of olivine was also detected which was interpreted as indicating a long arid period on the planet. On the other hand, a small amount of hematite that was present meant that there may have been liquid water for a short time in the early history of the planet.[84] Because the Rock Abrasion Tool (RAT) found it easy to grind into the bedrocks, it is thought that the rocks are much softer than the rocks at Gusev crater.

Bedrock minerals

Few rocks were visible on the surface where Opportunity landed, but bedrock that was exposed in craters was examined by the suite of instruments on the Rover.[85] Bedrock rocks were found to be sedimentary rocks with a high concentration of sulfur in the form of calcium and magnesium sulfates. Some of the sulfates that may be present in bedrocks are kieserite, sulfate anhydrate, bassanite, hexahydrite, epsomite, and gypsumSalts, such as halite, bischofite, antarcticite, bloedite, vanthoffite, or gluberite may also be present.[86][87]
"Homestake" formation
The rocks contained the sulfates had a light tone compared to isolated rocks and rocks examined by landers/rovers at other locations on Mars. The spectra of these light toned rocks, containing hydrated sulfates, were similar to spectra taken by the Thermal Emission Spectrometer on board the Mars Global Surveyor. The same spectrum is found over a large area, so it is believed that water once appeared over a wide region, not just in the area explored by Opportunity Rover.[88]
The Alpha Particle X-ray Spectrometer (APXS) found rather high levels of phosphorus in the rocks. Similar high levels were found by other rovers at Ares Vallis and Gusev Crater, so it has been hypothesized that the mantle of Mars may be phosphorus-rich.[89] The minerals in the rocks could have originated by acid weathering of basalt. Because the solubility of phosphorus is related to the solubility of uraniumthorium, and rare earth elements, they are all also expected to be enriched in rocks.[90]
When Opportunity rover traveled to the rim of Endeavour crater, it soon found a white vein that was later identified as being pure gypsum.[91][92] It was formed when water carrying gypsum in solution deposited the mineral in a crack in the rock. A picture of this vein, called "Homestake" formation, is shown below.

Evidence of water

Cross-bedding features in rock "Last Chance".
Voids or "vugs" inside the rock
Heat Shield Rock was the first meteorite ever identified on another planet.
Heat shield, with Heat Shield Rock just above and to the left in the background.
Examination in 2004 of Meridiani rocks, showed the first strong in situ evidence for past water by detecting the mineral jarosite, which only forms in water. This discovery proved that water once existed in Meridiani Planum.[93] In addition, some rocks showed small laminations (layers) with shapes that are only made by gently flowing water.[94] The first such laminations were found in a rock called "The Dells." Geologists would say that the cross-stratification showed festoon geometry from transport in subaqueous ripples.[87] A picture of cross-stratification, also called cross-bedding, is shown on the left.
Box-shaped holes in some rocks were caused by sulfates forming large crystals, and then when the crystals later dissolved, holes, called vugs, were left behind.[94] The concentration of the element bromine in rocks was highly variable probably because it is very soluble. Water may have concentrated it in places before it evaporated. Another mechanism for concentrating highly soluble bromine compounds is frost deposition at night that would form very thin films of water that would concentrate bromine in certain spots.[80]

Rock from impact

One rock, "Bounce Rock," found sitting on the sandy plains was found to be ejecta from an impact crater. Its chemistry was different from the bedrocks. Containing mostly pyroxene and plagioclase and no olivine, it closely resembled a part, Lithology B, of the shergottite meteorite EETA 79001, a meteorite known to have come from Mars. Bounce rock received its name by being near an airbag bounce mark.[81]

Meteorites

Opportunity Rover found meteorites just sitting on the plains. The first one analyzed with Opportunity's instruments was called "Heatshield Rock," as it was found near where Opportunity's heatshield landed. Examination with the Miniature Thermal Emission Spectrometer (Mini-TES), Mossbauer spectrometer, and APXS lead researchers to, classify it as an IAB meteorite. The APXS determined it was composed of 93% iron and 7% nickel. The cobble named "Fig Tree Barberton" is thought to be a stony or stony-iron meteorite (mesosiderite silicate),[95] while "Allan Hills," and "Zhong Shan" may be iron meteorites.

Geological history

Observations at the site have led scientists to believe that the area was flooded with water a number of times and was subjected to evaporation and desiccation.[81] In the process sulfates were deposited. After sulfates cemented the sediments, hematite concretions grew by precipitation from groundwater. Some sulfates formed into large crystals which later dissolved to leave vugs. Several lines of evidence point toward an arid climate in the past billion years or so, but a climate supporting water, at least for a time, in the distant past.[96]

Curiosity Rover discoveries in the Aeolis quadrangle

The Curiosity rover encountered rocks of special interest on the surface of Aeolis Palus near Aeolis Mons ("Mount Sharp") in Gale Crater. In the autumn of 2012, rocks studied, on the way from Bradbury Landing to Glenelg Intrique, included "Coronation" rock (August 19, 2012), "Jake Matijevic" rock (September 19, 2012), "Bathurst Inlet" rock (September 30, 2012).

Evidence for ancient water

On September 27, 2012, NASA scientists announced that the Curiosity rover found evidence for an ancient streambed suggesting a "vigorous flow" of water on Mars.[1][2][3]
Peace Vallis and related alluvial fan near the Curiosity rover landing ellipse and landing site (noted by +).
"Hottahrock outcrop on Mars - an ancient streambed viewed by the Curiosity rover (September 14, 2012) (close-up) (3-D version).
"Linkrock outcrop on Mars - compared with a terrestrial fluvial conglomerate - suggesting water "vigorously" flowing in a stream.
Curiosity rover on the way to Glenelg (September 26, 2012).
On December 3, 2012, NASA reported that Curiosity performed its first extensive soil analysis, revealing the presence of water moleculessulfur and chlorine in the Martian soil.[49][50] On December 9, 2013, NASA reported that, based on evidence from Curiosity rover studying Aeolis PalusGale Crater contained an ancient freshwater lake which could have been a hospitable environment for microbial life.[97][98]

Evidence for ancient habitability

In March 2013, NASA reported Curiosity found evidence that geochemical conditions in Gale Crater were once suitable for microbial life after analyzing the first drilled sample of Martian rock"John Klein" rock at Yellowknife Bay in Gale Crater. The rover detected watercarbon dioxideoxygensulfur dioxide and hydrogen sulfide.[99][100][101] Chloromethane and dichloromethane were also detected. Related tests found results consistent with the presence of smectite clay minerals.

Detection of organics

On 16 December 2014, NASA reported the Curiosity rover detected a "tenfold spike", likely localized, in the amount of methane in the Martian atmosphere. Sample measurements taken "a dozen times over 20 months" showed increases in late 2013 and early 2014, averaging "7 parts of methane per billion in the atmosphere." Before and after that, readings averaged around one-tenth that level.[13][14]
Methane measurements in the atmosphere of Mars
by the Curiosity rover (August 2012 to September 2014).
Methane (CH4) on Mars - potential sources and sinks.
In addition, high levels of organic chemicals, particularly chlorobenzene, were detected in powder drilled from one of the rocks, named "Cumberland", analyzed by the Curiosity rover.[13][14]
Comparison of Organics in Martian rocks - Chlorobenzene levels were much higher in the "Cumberland" rock sample.
Detection of Organics in the "Cumberland" rock sample.
Spectral Analysis (SAM) of "Cumberland" rock.

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